Size For Size Best Value in The Industry: Selection Guide For SMC - Flex and SMC - 3

SIZE FOR SIZE BEST VALUE IN THE INDUSTRY
SELECTION GUIDE FOR SMC-FLEX AND SMC-3
Allen-Bradley
SMART MOTOR CONTROLLERS...

PROVIDING UNMATCHED INTELLIGENT MOTOR CONTROL
SMC-Flex and SMC-3
M a n u f a c t u re need to get their products to market faster, more eff i c i e n t l y, and with a higher degree of rs consistency. The Allen-Bradley SMC soft starters are designed to provide integrated features and functionality to help you conserve power and minimize manufacturing risks while reaping the most productivity from your plant floor. The flexibility and capabilities of the SMC-Flex and SMC-3 make them ideal for virtually any application. They can minimize mechanical wear resulting from full-voltage starting of AC induction motors, enabling longer system life as well as limit line disturbances from inrush currents, resulting in reduced downtime. The SMC intelligent motor control devices combine data-driven, networked motor control and industry leading protection for improved motor and system performance. With the available options, functionality, and application capabilities, they are unmatched in the industry.
SMC-FLEX MODULAR AND COMPACT SOFT STARTER

The SMC-Flex reduces both product size and is a cost-effective package for your production applications. As standard, the SMC-Flex includes I/O, electronic overload, integral bypass, advanced communication capabilities, motor starting capabilities for both star-delta and standard squirrel-cage induction motors, advanced protection and diagnostics. The SMC-Flex is also available for medium voltage applications with the same features and benefits for controlling motors rated up to 7.2 kV and 7500 hp (5600 kW).
SMC-3 A SMART AND COMPACT SOFT STARTER

The SMC-3 provides increased intelligence in a compact footprint. Downtime is decreased due to advanced protection of motor winding equipment and materials. As standard, this true three-phase controlling device includes electronic overload protection with adjustable trip class, integral bypass, increased motor and system diagnostics, motor starting capabilities for both stardelta and standard squirrel-cage induction motors, configurable auxiliary contacts, and multiple START and STOP modes.
At Rockwell Automation, helping your business succeed and grow is what we do best with power, control and information systems and services designed to give you a competitive advantage in todays marketplace.
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WHY USE SMART MOTOR CONTROLLERS (SMCs)?

SMCs PROVIDE MANY FEATURES TO BENEFIT YOUR SYSTEM:
Minimize mechanical damage resulting from full-voltage s t a rting of AC induction motors, enabling longer system life Limit line disturbances from inrush currents, resulting in reduced downtime Multiple START/STOP modes increase functionality Diagnostic monitoring helps prevent problems before they occur Satisfy electrical distribution restrictions by reducing inrush currents
SMCs ARE IDEAL FOR APPLICATIONS WHERE:

Belts, gears, and chains can be damaged by across-the-line starting Materials can be damaged by sudden starts and stops A step change in torque can damage equipment Power company line current restrictions are imposed Space is a premium and enclosure size must be minimized Solid-state starting is needed for a Star-Delta motor application
WITH SMC SOFT STARTERS YOU BENEFIT FROM:

Advanced diagnostics, increasing system performance Compact, space-saving footprint Greater product functionality for increased system flexibility Decreased downtime due to advanced protection of motor winding, equipment, and materials Greater system operation accuracy due to improved technology Ease of purchasing, installation, setup and maintenance
Installation and commission time were greatly reduced with the ability to put the soft starter on the network. It is a very simple setup that works very well.
Bradley Allen Johnson President BDI Engineering, Inc.
SMC-FLEX
MODULAR DESIGN
CURRENT RANGE
Product Rating
5 25 43 60 85 108 135 201 251 317 361 480 625 780 970 1250
Line Current
5 25 43 60 85 108 135 201 251 317 361 480 625 780 970 1250
Delta Current
9 43 74 104 147 187 234 348 435 549 625 831 850 900 1200 1600
The SMC-Flex provides intelligence, unmatched performance, flexibility, diagnostics, and communication in a modular compact design for controlling either a standard squirrel-cage induction motor or a star-delta motor.
COMPACT SIZE
The SMC-Flex integrates a bypass to minimize heat generation during run time. The bypass automatically closes when the motor reaches its nominal speed, resulting in a cooler-running component and reduction in enclosure size.
VOLTAGE RANGE CONTROL VOLTAGE
200690V AC, 50/60 Hz 100240V AC or 24V AC/DC (5480) 110120V AC (6251250) 230240V AC (625 1250)
MOTOR CONNECTION
Line Connection Optional Line Side Isolation Contactor
STARTING MODES
Soft Start Soft Stop Current Limit Full Voltage Kick Start Preset Slow Speed Linear Speed Start and Stop Dual Ramp Pump Start and Stop Smart Motor Braking Accu-Stop Slow Speed with Braking
Standard
X X X X X X X X
Pump Control
X X X X
Braking Control
X X X X X
X X X
FEATURES
Flexibility in Trip Class (10, 15, 20, 30, OFF)
Overload
Reset Operation (Manual or Automatic)
Diagnostics

Delta Connections

PTC Power Loss Undervoltage Open Gate
Ground Fault Voltage Imbalance Overvoltage Overload
Line Fault Phase Reversal Overtemperature Excessive Starts per Hour
Standard Squirrel-Cage Induction Motor Star-Delta Motor DeviceNet, ControlNet, EtherNet, Remote I/O, RS-485, Profibus, Interbus
Motor Control
Communication Metering
Three-phase Currents Power in kW* Motor Thermal Capacity Usage
Three-phase Voltages Power Usage in kWH* Power Factor of the Running Motor Elapsed Time of Motor Operation
2 Inputs 4
I/O
4 User Configurable Auxiliary Contacts
* Depends on frame size: kW or MW, kWH or MWH
UNSURPASSED ADVANTAGES
FEATURES
Built-in Overload
BENEFITS

Multiple overload trip class selection Less products to inventory Ease of selection Ease of setup Reduced footprint Reduced footprint Minimal heat loss Reduced enclosure size Reduced total cost
Integral Bypass
Flexible Communication Option Configurable Auxiliary Contacts
Reduction in inventory Cost savings Flexibility of system configuration No external components to purchase Less product to inventory
Full Metering and Diagnostics
Built-in power monitoring Takes mystery out of motor operation No additional investment required Minimize panel space Minimal parameters to set up Ease of setup Ease of operation Multilingual for a diverse workforce
LCD Display
Product Modularity
Ease of maintenance
AUXILIARY CONTACT NUMBER

#1, #2, #3, #4
CONFIGURABLE TO:
Normal/Up-to-speed/External bypass/ Fault/Alarm/Network Control N.O./N.C.
SMC-3
SMALLEST FOOTPRINT IN THE INDUSTRY
The SMC-3 provides 3 Phase Control and unmatched performance in a compact design for your standard squirrel cage or STAR-Delta induction motors. It features microprocessor-controlled electronic overload with adjustable trip class, motor and system diagnostics, configurable auxiliary contacts, and multiple START and STOP modes. All of these combined features provide a highly accurate, reliable, and efficient smart motor controller with the smallest footprint in the industry. Line Connection CURRENT RANGE
Product Rating
3 9 16 19 25 30 37 43 60 85 108 135 201 251 317 361 480
Line Current
3 9 16 19 25 30 37 43 60 85 108 135 201 251 317 361 480
Delta Current
5 16 28 33 43 52 64 74 104 147 187 234 348 435 549 625 831
Optional Line Side Isolation Contactor
Motor
VOLTAGE RANGE
200600V AC 50/60Hz
CONTROL VOLTAGE
100240V AC or 24V AC/DC
Delta
STARTING MODES
Soft Start, Kick Start, Current Limit Start, or Soft Stop
FEATURES
Flexibility in trip class (10, 15, 20 or OFF) Selectable overload reset (Manual or Automatic)
Overload Protection FAULT Diagnostics
Overtemperature in power section Phase reversal (selectable) Phase loss / Open load Phase imbalance Shorted SCRs
Full 3-phase control Standard squirrel cage induction motor or Star-Delta motors Compressors Fans Conveyors
Configurable Auxiliary Contacts and Motor Control Typical Applications
Actual Si ze 1...37 A (45 mm)
Lifts Chillers Pumps
COMPACT SIZE WITH TRUE 3-PHASE CONTROL

The SMC-3 integrates a bypass to minimize heat generation during run time. The bypass automatically closes when t h e motor reaches its nominal speed, resulting in a coolerrunning component and reduction in enclosure size.
FEATURES
Overload Actual Si ze 43...85 A (72 mm)

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Built-in Overload True 3-Phase Control Advanced Diagnostics Digital Adjustments Add-on Configurable Auxiliary Contacts
UNSURPASSED ADVANTAGES
EASY AND SECURE SETUP
DIP switches allow for easy, precise, and secure setting of the START/STOP profile, overload, connection type, trip class, and auxiliary contact characteristics. The motor FLC setting is easily accomplished using the rotary pot located on the front of the device.
CONFIGURABLE AUXILIARY CONTACTS

As standard, the SMC-3 provides a configurable (Normal or Up-to-Speed) normally open (N.O.) auxiliary contact for motor run status indication. The SMC-3 has a line of side-mount configurable (Normal or Up-to-Speed) auxiliary contacts, allowing you more flexibility than ever before in your smart motor controller application.
LED DISPLAY
An LED display clearly relays device status information including RUN, FAULT diagnostics, and OFF.
Usual Electromechanical Star-Delta Starter

600 % Full 300 Load Current 100 0 % Speed Open Transition 100 600 % Full 300 Load Current 100 0
SMC-Delta Softstarter
600 % Full 350 Load Current Run 100 100 0
Run
Run % Speed 100
% Speed Closed Transition
TRANSITIONLESS MOTOR STARTING ELIMINATE SWITCHING NOISES AND CURRENT SURGES

The SMC-Delta utilizes a current limit starting method to eliminate the current transition point found in star-delta applications. This greatly reduces the mechanical and electrical shock to your system and is especially important when power supplies are limited.
SMC-FLEX
Power pole
MODULAR BY DESIGN FOR INSTALLATION AND COMMISSIONING
Fan assembly
Feed-through wiring
DPI communications (same as Powerflex Drives) Programmer and backlit LCD
Control terminal blocks Power connections for standard squirrel-cage induction motor or star-delta motors
Catalog # 150-F251NBD Illustrated
EASE OF MAINTENANCE
Modular power structure Removable control module Changeable fan assembly
PROTECTION
Power termination covers IP2X Protection is dead front (IP2X)
ADVANCED DIAGNOSTICS
PTC Input Ground Fault Detection additional current transformer required Catalog Number 825-CBCT or Flex-Core 126-252 depending on frame sizes
COMMUNICATION
The Allen-Bradley family of 20-COMM DPI communication interfaces allows the SMC-Flex to be connected to multiple network types including DeviceNet, ControlNet, EtherNet, Remote I/O, RS-485, Modbus, Profibus and Interbus. All connections are built into the SMCFlex so no additional panel space is required.
Power structure
Control module
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SMC-3
MODULARIZING ACCESSORIES FOR THE SMC-3

FLEXIBLE AND CONFIGURABLE AUXILIARY CONTACTS
Easy-to-mount side-mount auxiliary contact blocks Available in a variety of contact combinations
AVAILABLE CONFIGURATIONS
IEC 1-N.O. NEMA
2-N.O. 1-N.C. 1-N.O. & 1-N.C.
PROTECTED FOR BEST PERFORMANCE

Optional MOV protective modules prevent damage from transient voltages.
REDUCE TEMPERATURE, INCREASE DUTY CYCLE

Optional fan is useful if an application requires an i n c reased duty cycle
BUILD A MODULAR CONTROL SYSTEM

With widths of 45 mm, 72 mm, or 200 mm the SMCs fit perfectly with the compact components of the MCS Plus product line The smart motor controllers match the MCS Plus products in performance, size, and design The MCS Plus system allows you to build m o re starters in less panel space, providing unparalleled performance in a minimal area .
Snap-on fan module runs silently and is easy to install Fan is installed as standard for 43... 135 A SMC-3
REMOTE RESET SOLENOID

The Bulletin 193 remote reset solenoid allows yo u the ability to reset a fault from a remote location.
SMCs
SMC-Flex, Standard
IDEAL FOR A WIDE RANGE OF APPLICATIONS
Allen-Bradley SMCs provide innovative starting and stopping solutions for ample design flexibility with minimal control module options meeting the needs of most production applications. To help identify which start and stop profiles, described in the following pages, are included in each control module option, use the following code:
SMC-Flex, Pump Contro l
SMC-Flex, Braking Contro l
SMC-3
SOFT START
By reducing starting torque surges, Soft Start provides smooth, stepless motor acceleration while minimizing damage to gears, couplings and belts.
SOFT STOP
The Soft Stop option extends the stopping time to minimize load shifting or spillage.
CURRENT LIMIT START

Current Limit starting is designed for applications that require the in-rush current to be limited during acceleration.
Note: Selectable Kickstart is also available with the Current Limit Start.
FULL-VOLTAGE START
In the Full-Voltage Start mode, the SMC performs like a solid-state contactor, achieving full in-rush current and locked rotor torque.
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KICK START
WITH SOFT START
Activate the Selectable Kickstart function to provide an extra pulse of torque. This optional feature is ideal for overcoming stiction wherever high-friction loads are encountered.
PRESET SLOW SPEED

The Preset Slow Speed option furnishes two jog speeds to facilitate process setup and alignment. These speeds are available in both the forward and reverse direction without a reversing contactor.
LINEAR SPEED START AND STOP

With this type of acceleration mode, a closed-loop feedback system maintains the motor acceleration at a constant rate. The required feedback signal is provided by a DC tachometer coupled to the motor (tachometer supplied separately).
Note: This mode is also available with Kickstart.
DUAL RAMP START

Available exclusively on the SMC Flex controller, Dual Ramp Start allows you to choose between two separate Start profiles with independently adjustable ramp times and torque settings. Its designed for applications with varying loads, two-speed requirements and reversing.
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SMCs
IDEAL FOR A WIDE RANGE OF APPLICATIONS
PUMP START AND STOP

The SMC controller's unique, interactive Pump Control is designed to reduce fluid surges in pumping systems. It provides closed-loop acceleration and deceleration control of centrifugal pump motors without need for feedback devices.
SMB SMART MOTOR BRAKING

SMB Smart Motor Braking stops a motor quickly for improved operation cycle times and increased productivity. Braking control with automatic zero speed shutoff is fully integrated into the controllers compact design.
ACCU-STOP POSITION CONTROL

Accu-Stop position control provides rapid braking to a slow speed and then braking to a stop. This option facilitates cost-effective general positioning control.
SLOW SPEED W/BRAKING

Slow Speed with Braking combines the benefits of SMB Smart Motor Braking and Preset Slow Speed for applications requiring slow setup speeds and braking to a full stop.
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Additional Products Available Selection Guide Chart

STC Starting Torque Controller SMC Dialog Plus Controller
150-SG001-US-P
For more information, please visit www.ab.com
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MODULARITY. FUNCTIONALITY. SIZE.
Our Complete Portfolio of

Intelligent Motor Control Products,
as part of a truly integrated architecture simplifies your start-up reduces your installed cost makes it easier for you to access essential plant and production data
14
Bulletin 150
Smart Motor Controllers

Bulletin 150 Reduced Voltage Starters
SMC Flex Controller Features Soft Start Kickstart Current Limit Dual Ramp Start Full Voltage Soft Stop Pump Control Preset Slow Speed Linear Speed SMB Smart Motor Braking Accu-Stop Slow Speed with Braking Motor Protection Communication Metering Keypad Programming/ LCD Display Inside Delta Connection Product Selection S = Standard Feature O = Optional Feature 200690V 11250 A S S S S S S O S S O O O S S S S S Page 16
SMC-3 Controller 200600V 1480 A S S S S S S Page 40
Visit our website: www.ab.com/catalogs
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Bulletin 150
SMC Flex Smart Motor Controller

Product Overview
Bulletin 150 SMC Flex Smart Motor Controller
The SMC Flex controller provides microprocessor controlled starting for standard 3-phase squirrel-cage induction or Wye-Delta (6-lead) motors. Seven standard modes of operation are available within a single controller. 11250 A Range Seven Standard Start Modes Options Include Pump Control and Braking Control Features Built in SCR Bypass/Run Contactor DPI Communication Built in Electronic Motor Overload LCD Display Protection Keypad Programming CT on each Phase Four Programmable Auxiliary Contacts Metering The SMC Flex controller is available for motors rated 11250 A; 200480V AC, 200600V AC, or 230690V AC, 50/60 Hz. In addition to motors, the SMC Flex controller can be used to control resistive loads.
Table of Contents
Description of Features......................... Cat. No. Explanation Product Selection ...... Options .......................... Accessories.................. Specifications.............. Approximate Dimensions and Shipping Weights....... 18 19 20 30 31 33
38
Standards Compliance/Approvals
UL 508 EN/IEC 60947-4-2 cULus Listed (open type) File No. E96956 CE Marked (open type) per EMC Directive and Low Voltage Directive CCC (108480 A)
Modes of Operation
The SMC Flex controller provides the following modes of operation as Standard: Soft Start This method covers the most general applications. The motor is given an initial torque setting, which is user adjustable. From the initial torque level, the output voltage to the motor is steplessly increased during the acceleration ramp time, which is user adjustable. Selectable Kickstart The kickstart feature provides a boost at startup to break away loads that may require a pulse of high torque to get started. It is intended to provide a current pulse, for a selected period of time. Current Limit Start This method provides current limit start and is used when it is necessary to limit the maximum starting current. The starting current is user adjustable. The current limit stating time is user adjustable. Dual Ramp Start This starting method is useful on applications with varying loads, starting torque, and start time requirements. Dual Ramp Start offers the user the ability to select between two separate start profiles with separately adjustable ramp times and initial torque settings. Full Voltage Start This method is used in applications requiring across-the-line starting. The SMC controller performs like a solid-state contactor. Full inrush current and locked-rotor torque are realized. The SMC may be programmed to provide full voltage start in which the output voltage to the motor reaches full voltage in 1/4 second. Linear Speed Acceleration With this type of acceleration mode, a closed-loop feedback system maintains the motor acceleration at a constant rate. The required feedback signal is provided by a DC tachometer coupled to the motor (tachometer supplied by user 05V DC, 4.5V DC = 100% speed). Kickstart is available with this mode. Preset Slow Speed This method can be used on applications that require a slow speed for positioning material. The Preset Slow Speed can be set for either Low, 7% of base speed, or High, 15% of base speed. Reversing is also possible through programming. Speeds provided during reverse operation are Low, 10% of base speed, or High, 20% of base speed. Soft Stop The Soft Stop option can be used in applications requiring an extended stop time. The voltage ramp down time is use adjustable from 0 to 120 seconds. The load will stop when the voltage drops to a point where the load torque is greater than the motor torque.
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Bulletin 150

Optional Modes of Operation
Optional Modes of Operation
Pump Control - Start and Stop This option is used to reduce surges during the starting and stopping of a centrifugal pump by smoothly accelerating and decelerating the motor. The microprocessor analyzes the motor variables and generates commands which control the motor and reduce the possibility of surges occurring in the system. The pump control module also provides a built-in anti-backspin timer.
Braking Control
SMB Smart Motor Braking This option provides motor braking for applications that require the motor to stop faster than a coast to rest. Braking control, with automatic zero speed shut off, is fully integrated into the compact design of the SMC controller. This design facilitates a clean, straight forward installation and eliminates the requirement for additional hardware such as braking contactors, resistors, timers, and speed sensors. The microprocessor based braking system applies braking current to a standard squirrel-cage induction motor. The strength of the braking current is programmable from 150400% of full-load current. Accu-Stop This option is used in applications requiring controlled position stopping. During stopping, braking torque is applied to the motor until it reaches preset slow speed (7% or 15% of rated speed) and holds the motor at this speed until a stop command is given. Braking torque is then applied until the motor reaches zero speed. Braking current is programmable from 0400% of full-load current. Slow Speed Current is programmable from 0450% of full-load current. Slow speed can be programmed for either 7% (low) or 15% (high). Slow Speed with Braking Slow Speed with Braking is used on applications that require slow speed (in the forward direction) for positioning or alignment and also require braking control to stop. Slow speed adjustments are 7% (low) or 15% (high) of rated speed. Slow speed acceleration current is adjustable from 0450%. Slow speed running current is adjustable from 0450% of full-load current. Braking current is adjustable from 0400%.
Not intended to be used as an emergency stop. Refer to the applicable standards for emergency stop requirments.
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Bulletin 150

Features
Description of Features
Electronic Motor Overload Protection The SMC Flex controller incorporates, as standard, electronic motor overload protection. This overload protection is accomplished electronically with an I2t algorithm. When coordinated with the proper short circuit protection, overload protection is intended to protect the motor, motor controller, and power wiring against overheating caused by excessive overcurrent. The SMC Flex controller meets applicable requirements as a motor overload protective device. The controllers overload protection is programmable, providing the user with flexibility. The overload trip class consists of either OFF, 10, 15, 20 or 30 protection. The trip current is programmed by entering the motor full-load current rating, service factor, and selecting the trip class. Thermal memory is included to accurately model motor operating temperature. Ambient temperature insensitivity is inherent in the electronic design of the overload. Stall Protection and Jam Detection Motors can experience locked-rotor currents and develop high torque levels in the event of a stall or a jam. These conditions can result in winding insulation breakdown or mechanical damage to the connected load. The SMC Flex controller provides both stall protection and jam detection for enhanced motor and system protection. Stall protection allows the user to program a maximum stall protection delay time from 010 seconds. The stall protection delay time is in addition to the programmed start time and begins only after the start time has timed out. If the controller senses that the motor is stalled, it will shut down after the delay period has expired. Jam detection allows the user to determine the motor jam detection level as a percentage of the motors full-load current rating. To prevent nuisance tripping, a jam detection delay time, from 0.099.0 seconds, can be programmed. This allows the user to select the time delay required before the SMC Flex controller will trip on a motor jam condition. The motor current must remain above the jam detection level during the delay time. Jam detection is active only after the motor has reached full speed. Underload Protection Utilizing the underload protection of the SMC Flex controller, motor operation can be halted if a drop in current is sensed. The SMC Flex controller provides an adjustable underload trip setting from 099% of the programmed motor full-load current rating with an adjustable trip delay time of 099 seconds. Undervoltage Protection The SMC Flex controllers undervoltage protection will halt motor operation if a drop in the incoming line voltage is detected. The undervoltage trip level is adjustable as a percentage of the programmed line voltage, from 099%. To eliminate nuisance trips, a programmable undervoltage trip delay time of 099 seconds can also be programmed. The line voltage must remain below the undervoltage trip level during the programmed delay time. Overvoltage Protection If a rise in the incoming line voltage is detected, the SMC Flex controllers overvoltage protection will halt motor operation. The overvoltage trip level is adjustable as a percentage of the programmed line voltage, from 0199%. To eliminate nuisance trips, a programmable overvoltage trip delay time of 099 seconds can also be programmed. The line voltage must remain above the overvoltage trip level during the programmed delay time. Voltage Unbalance Protection Voltage unbalance is detected by monitoring the 3-phase supply voltage magnitudes in conjunction with the rotational relationship of the three phases. The controller will halt motor operation when the calculated voltage unbalance reaches the user-programmed trip level. The voltage unbalance trip level is programmable from 025% unbalance. Excessive Starts Per Hour The SMC Flex controller allows the user to program the allowed number of starts per hour (up to 99). This helps eliminate motor stress caused by repeated starting during a short time period. Metering Power monitoring parameters include: 3-phase current 3-phase voltage Power in kW or mW Power usage in kWH or mWH Power Factor Motor thermal capacity usage Elapsed time
Note: The motor thermal capacity usage allows the user to monitor the amount of overload thermal capacity usage before the SMC Flex controllers built-in electronic overload trips. Built-in DPI Communication Capabilities A serial interface port is provided as standard, which allows connection to a Bulletin 20 Human Interface Module and a variety of Bulletin 20-COMM Communication Modules. This includes AllenBradley Remote I/O, DeviceNet, ControlNet, Ethernet, ProfiBUS, Interbus, and RS485-DF1. LCD Display The SMC Flex controllers three-line 16-character backlit LCD display provides parameter identification using clear, informative text. Controller set up can be performed quickly and easily without the use of a reference manual. Parameters are arranged in an organized four-level menu structure for ease of programming and fast access to parameters. Keypad Programming Programming of parameters is accomplished through a five-button keypad on the front of the SMC Flex controller. The five buttons include up and down arrows, an Enter button, a Select button, and an Escape button. The user needs only to enter the correct sequence of keystrokes for programming the SMC Flex controller. Auxiliary Contacts Four fully programmable hard contacts are furnished as standard with the SMC Flex controller: Aux #1, Aux #2, Aux #3, Aux #4 N.O./N.C. Normal/Up-to-Speed/External Bypass/Fault/Alarm/Network Network I/O The SMC Flex can have up to two (2) inputs and four (4) outputs controlled via a communication network. The output contacts use the auxiliary contacts. Ground Fault Input The SMC Flex can monitor for ground fault conditions. An external core balance current transformer is required for this function. See SMC Flex User Manual for additional information. Tach Input A motor tachometer is required for the Linear Speed Start mode. Please see the Specifications section page 36 for tachometer characteristics. PTC Input A motor PTC input can be monitored by the SMC Flex. In the event of a fault, the SMC Flex will shut down and indicate a motor PTC fault.
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Bulletin 150

Catalog Number Explanations
Open and Non-Combination Combination
150 F135
a b
F
c
a
B
d
D
e
B 8L
f g
152H F480
a b
F
c
a
BD
d
B 59 8B
e f g
Bulletin Number Code 150 Description Solid-State Controller
Bulletin Number Code 152H 153H Description Solid-State Controller with Fusible Disconnect Solid-State Controller with Circuit Breaker
b
Controller Ratings Code F5 F25 F43 F60 F85 F108 F135 F201 F251 F317 F361 F480 F625 F780 F970 F1250 Description 5 A, 3 Hp @ 460V AC 25 A, 15 Hp @ 460V AC 43 A, 30 Hp @ 460V AC 60 A, 40 Hp @ 460V AC 85 A, 60 Hp @ 460V AC 108 A, 75 Hp @ 460V AC 135 A, 100 Hp @ 460V AC 201 A, 150 Hp @ 460V AC 251 A, 200 Hp @ 460V AC 317 A, 250 Hp @ 460V AC 361 A, 300 Hp @ 460V AC 480 A, 400 Hp @ 460V AC 625 A, 500 Hp @ 460V AC 780 A, 600 Hp @ 460V AC 970 A, 800 Hp @ 460V AC 1250 A, 1000 Hp @ 460V AC
b
Controller Ratings Code F5 F25 F43 F60 F85 F108 F135 F201 F251 F317 F361 F480 F625 F780 Description 5 A, 3 Hp @ 460V AC 25 A, 15 Hp @ 460V AC 43 A, 30 Hp @ 460V AC 60 A, 40 Hp @ 460V AC 85 A, 60 Hp @ 460V AC 108 A, 75 Hp @ 460V AC 135 A, 100 Hp @ 460V AC 201 A, 150 Hp @ 460V AC 251 A, 200 Hp @ 460V AC 317 A, 250 Hp @ 460V AC 361 A, 300 Hp @ 460V AC 480 A, 400 Hp @ 460V AC 625 A, 500 Hp @ 460V AC 780 A, 600 Hp @ 460V AC
c
Enclosure Type Code F N Description NEMA Type 4/12 (IP65) (Non-Combination Only) Open Code F
c
Enclosure Type Description NEMA Type 4/12 (IP65)
d
Line Voltage, 120V AC Control Voltage Code HD AD BD CD Description 200208V AC, 3-phase, 50 and 60 Hz 230V AC, 3-phase, 50 and 60 Hz 400460V AC, 3-phase, 50 and 60 Hz 500575V AC, 3-phase, 50 and 60 Hz
d
Input Line Voltage Open Type Code B C Z H A B C Description 200460V AC, 3-phase, 50 and 60 Hz 200575V AC, 3-phase, 50 and 60 Hz 230690V AC, 3-phase, 50 and 60 Hz (Open Only) Non-Combination Enclosed Only 200208V AC, 3-phase, 50 and 60 Hz 230V AC, 3-phase, 50 and 60 Hz 400460V AC, 3-phase, 50 and 60 Hz 500575V AC, 3-phase, 50 and 60 Hz
e
Control Options Code Blank B D Description Standard Pump Control Braking Control
e
Control Voltage Code D R E A Description 100240V AC (5480 A units) 24V AC/DC (5480 A units) (Open Only) 110/120V AC (6251250 A units) 230/240V AC (6251250 A units)
f
Horsepower Cat. No. 33 34 35 36 37 38 Hp Rating 0.5 0.75 1 1.5 2 3 Cat. No. 39 40 41 42 43 44 45 Hp Rating 5 7.5 10 15 20 25 30 Cat. No. 46 47 48 49 50 51 Hp Rating 40 50 60 75 100 125 Cat. No. 52 54 56 57 58 59 Hp Rating 150 200 250 300 350 400 Cat. No. 60 61 62 63 65 67 Hp Rating 450 500 600 700 800 1000
f
Options (Select Only One) Code Blank B D Description Standard Pump Control Braking Control
g
Options (see page 30 for a full listing) Code 8L 8M 8B Description Line-Mounted Protective Module Load-Mounted Protective Module Line- and Load-Mounted Protective Modules
g
Options (Non-Combination only) Code 8L 8M 8B Description Line-Mounted Protective Module (enclosed only) Load-Mounted Protective Module (enclosed only) Line- and Load-Mounted Protective Modules (enclosed only)
Load-side MOVs not available with Pump and Braking options, or on Delta-connected motors. MOVs can be field installed for open type units. For a listing of available options, please see page 30.
Load-side MOVs not available with Pump and Braking options. For a listing of available options, please see page 30.
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Bulletin 150

Product Selection
Product Selection Open Type and Non-Combination Enclosed (IP65, Type 4/12) Controllers For use with Line-Connected Motors
Enclosures other than those listed are available; consult your local Allen-Bradley distributor.
Open Type Line-Connected Motors Control Power 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz Cat. No. 150-F5NBD 150-F5NBR 150-F25NBD 150-F25NBR 150-F43NBD 150-F43NBR 150-F60NBD 150-F60NBR 150-F85NBD 150-F85NBR 150-F108NBD 150-F108NBR 150-F135NBD 150-F135NBR 150-F201NBD 150-F201NBR 150-F251NBD 150-F251NBR 150-F317NBD 150-F317NBR 150-F361NBD 150-F361NBR 150-F480NBD 150-F480NBR 150-F625NBE 150-F625NBA 150-F780NBE 150-F780NBA 150-F970NBE 150-F970NBA 150-F1250NBE 150-F1250NBA IP65 (Type 4/12) Enclosed Non-Combination Controllers Cat. No. 150-F5FHD 150-F25FHD 150-F43FHD 150-F60FHD 150-F85FHD 150-F108FHD 150-F135FHD 150-F201FHD 150-F251FHD 150-F317FHD 150-F361FHD 150-F480FHD 150-F625FHE 150-F625FHA 150-F780FHE 150-F780FHA
Rated Voltage [V AC]
Motor Current (A) 15 5...25 8.6...43 12...60 17...85 27108 34135 67201
Max. kW, 50 Hz
Max. Hp, 60 Hz 1 5 10 15 25 30 40 60 75 100 125 150 200 250 350 400
200/208 84251 106317 120361 160480 208625 260780 323970 4161250
Controllers rated 108 A and greater are not equipped with line and load terminal lugs. See page 31 for terminal lug kits. Motor FLA rating should fall within specified current range for unit to operate properly. These controllers require a separate 100240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate option code to the catalog string. Separate 120V or 240V single phase is required for fan operation. Line and load termination are provided as standard.
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Product Selection, Continued
Open Type and Non-Combination Enclosed (IP65, Type 4/12) Controllers For use with Line-Connected Motors, Continued
Open Type Line-Connected Motors Control Power 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz Cat. No. 150-F5NBD 150-F5NBR 150-F25NBD 150-F25NBR 150-F43NBD 150-F43NBR 150-F60NBD 150-F60NBR 150-F85NBD 150-F85NBR 150-F108NBD 150-F108NBR 150-F135NBD 150-F135NBR 150-F201NBD 150-F201NBR 150-F251NBD 150-F251NBR 150-F317NBD 150-F317NBR 150-F361NBD 150-F361NBR 150-F480NBD 150-F480NBR 150-F625NBE 150-F625NBA 150-F780NBE 150-F780NBA 150-F970NBE 150-F970NBA 150-F1250NBE 150-F1250NBA IP65 (Type 4/12) Enclosed Non-Combination Controllers Cat. No. 150-F5FAD 150-F25FAD 150-F43FAD 150-F60FAD 150-F85FAD 150-F108FAD 150-F135FAD 150-F201FAD 150-F251FAD 150-F317FAD 150-F361FAD 150-F480FAD 150-F625FAE 150-F625FAA 150-F780FAE 150-F780FAA
Motor Current (A) 15 5...25 8.6...43 12...60 17...85 27108 34135 67201
Max. kW, 50 Hz 1.1 5.5 11 15 22 30 37 55 75 90 110 132 200 250 315 400
Max. Hp, 60 Hz 1 7.5 15 20 30 40 50 75 100 125 150 200 250 300 400 500
230 84251 106317 120361 160480 208625 260780 323970 4161250
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Open Type Line-Connected Motors Control Power 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz Cat. No. 150-F5NBD 150-F5NBR 150-F25NBD 150-F25NBR 150-F43NBD 150-F43NBR 150-F60NBD 150-F60NBR 150-F85NBD 150-F85NBR 150-F108NBD 150-F108NBR 150-F135NBD 150-F135NBR 150-F201NBD 150-F201NBR 150-F251NBD 150-F251NBR 150-F317NBD 150-F317NBR 150-F361NBD 150-F361NBR 150-F480NBD 150-F480NBR 150-F625NBE 150-F625NBA 150-F780NBE 150-F780NBA 150-F970NBE 150-F970NBA 150-F1250NBE 150-F1250NBA IP65 (Type 4/12) Enclosed Non-Combination Controllers Cat. No. 150-F5FBD 150-F25FBD 150-F43FBD 150-F60FBD 150-F85FBD 150-F108FBD 150-F135FBD 150-F201FBD 150-F251FBD 150-F317FBD 150-F361FBD 150-F480FBD 150-F625FBE 150-F625FBA 150-F780FBE 150-F780FBA
Motor Current (A) 15 5...25 8.6...43 12...60 17...85 27108 34135 67201
Max. kW, 50 Hz 2.2 11 22 30 45 55 75 110 132 160 200 250 355 450 560 710
Max. Hp, 60 Hz 3 15 30 40 60 75 100 150 200 250 300 400 500 600 800 1000
400/415/460 84251 106317 120361 160480 208625 260780 323970 4161250
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Open Type Line-Connected Motors Max. Hp, 60 Hz 3 20 40 50 75 100 125 300 250 300 350 500 600 800 1000 1300 Control Power 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz Cat. No. 150-F5NCD 150-F5NCR 150-F25NCD 150-F25NCR 150-F43NCD 150-F43NCR 150-F60NCD 150-F60NCR 150-F85NCD 150-F85NCR 150-F108NCD 150-F108NCR 150-F135NCD 150-F135NCR 150-F201NCD 150-F201NCR 150-F251NCD 150-F251NCR 150-F317NCD 150-F317NCR 150-F361NCD 150-F361NCR 150-F480NCD 150-F480NCR 150-F625NCE 150-F625NCA 150-F780NCE 150-F780NCA 150-F970NCE 150-F970NCA 150-F1250NCE 150-F1250NCA IP65 (Type 4/12) Enclosed Non-Combination Controllers Cat. No. 150-F5FCD 150-F25FCD 150-F43FCD 150-F60FCD 150-F85FCD 150-F108FCD 150-F135FCD 150-F201FCD 150-F251FCD 150-F317FCD 150-F361FCD 150-F480FCD 150-F625FCE 150-F625FCA 150-F780FCE 150-F780FCA
Motor Current (A) 1...5 5...25 8.6...43 12...60 17...85 27108 34135 67201
Max. kW, 50 Hz 2.2 15 22 37 55 75 90 132 160 200 250 315 450 560 710 900
500/575 84251 106317 120361 160480 208625 260780 323970 4161250
Open Type Line-Connected Motors Motor Current (A) 27108 34135 67201 84251 106317 120361 160480 Max. kW, 50 Hz 90 132 160 200 315 355 450 630 800 1000 1200 Max. Hp, 60 Hz 100 175 200 250 400 450 600 800 1000 1300 1600 Control Power 100240V AC, 50/60 Hz 100240V AC, 50/60 Hz 100240V AC, 50/60 Hz 100240V AC, 50/60 Hz 100240V AC, 50/60 Hz 100240V AC, 50/60 Hz 100240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz Cat. No. 150-F108NZD 150-F135NZD 150-F201NZD 150-F251NZD 150-F317NZD 150-F361NZD 150-F480NZD 150-F625NZE 150-F625NZA 150-F780NZE 150-F780NZA 150-F970NZE 150-F970NZA 150-F1250NZE 150-F1250NZA
690/Y
208625 260780 323970 4161250
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Open Type Controllers For use with Delta-Connected Motors
Rated Voltage [V AC] Open Type Motor Current (A) 1.78.7 8.743 14.974 20.8104 29.4147 47187 59234 116348 200/208 145435 183549 208625 277831 283850 300900 4001200 5331600 150 200 200 300 300 300 400 500 Max. kW, 50 Hz Max. Hp, 60 Hz 2 10 20 30 40 60 75 100 Control Power 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz Cat. No. 150-F5NBD 150-F5NBR 150-F25NBD 150-F25NBR 150-F43NBD 150-F43NBR 150-F60NBD 150-F60NBR 150-F85NBD 150-F85NBR 150-F108NBD 150-F108NBR 150-F135NBD 150-F135NBR 150-F201NBD 150-F201NBR 150-F251NBD 150-F251NBR 150-F317NBD 150-F317NBR 150-F361NBD 150-F361NBR 150-F480NBD 150-F480NBR 150-F625NBE 150-F625NBA 150-F780NBE 150-F780NBA 150-F970NBE 150-F970NBA 150-F1250NBE 150-F1250NBA
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Open Type Controllers For use with Delta-Connected Motors, Continued
Rated Voltage [V AC] Open Type Motor Current (A) 1.78.7 8.743 14.974 20.8104 29.4147 47187 59234 116348 230 145435 183549 208625 277831 283850 300900 4001200 5331600 132 160 200 250 250 250 400 500 150 200 250 350 350 350 400 600 Max. kW, 50 Hz 2.2 11 22 30 45 55 75 110 Max. Hp, 60 Hz 2 15 25 40 50 60 75 125 Control Power 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz Cat. No. 150-F5NBD 150-F5NBR 150-F25NBD 150-F25NBR 150-F43NBD 150-F43NBR 150-F60NBD 150-F60NBR 150-F85NBD 150-F85NBR 150-F108NBD 150-F108NBR 150-F135NBD 150-F135NBR 150-F201NBD 150-F201NBR 150-F251NBD 150-F251NBR 150-F317NBD 150-F317NBR 150-F361NBD 150-F361NBR 150-F480NBD 150-F480NBR 150-F625NBE 150-F625NBA 150-F780NBE 150-F780NBA 150-F970NBE 150-F970NBA 150-F1250NBE 150-F1250NBA
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Rated Voltage [V AC] Open Type Motor Current (A) 1.78.7 8.743 14.974 20.8104 29.4147 47187 59234 116348 400/415/460 145435 183549 208625 277831 283850 300900 4001200 5331600 250 315 355 450 500 500 710 900 350 450 500 700 700 700 1000 1400 Max. kW, 50 Hz 4 22 37 55 75 90 132 160 Max. Hp, 60 Hz 5 30 50 75 100 150 150 250 Control Power 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz Cat. No. 150-F5NBD 150-F5NBR 150-F25NBD 150-F25NBR 150-F43NBD 150-F43NBR 150-F60NBD 150-F60NBR 150-F85NBD 150-F85NBR 150-F108NBD 150-F108NBR 150-F135NBD 150-F135NBR 150-F201NBD 150-F201NBR 150-F251NBD 150-F251NBR 150-F317NBD 150-F317NBR 150-F361NBD 150-F361NBR 150-F480NBD 150-F480NBR 150-F625NBE 150-F625NBA 150-F780NBE 150-F780NBA 150-F970NBE 150-F970NBA 150-F1250NBE 150-F1250NBA
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Rated Voltage [V AC] Open Type Motor Current (A) 1.78.7 8.743 14.974 20.8104 29.4147 47187 59234 116348 500/575 145435 183549 208625 277831 283850 300900 4001200 5331600 315 400 450 560 560 630 800 1100 400 500 600 900 900 900 1300 1600 Max. kW, 50 Hz 5.5 15 45 55 90 132 160 250 Max. Hp, 60 Hz 7.5 40 60 100 150 150 200 300 Control Power 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz 110/120V AC, 50/60 Hz 230/240V AC, 50/60 Hz Cat. No. 150-F5NCD 150-F5NCR 150-F25NCD 150-F25NCR 150-F43NCD 150-F43NCR 150-F60NCD 150-F60NCR 150-F85NCD 150-F85NCR 150-F108NCD 150-F108NCR 150-F135NCD 150-F135NCR 150-F201NCD 150-F201NCR 150-F251NCD 150-F251NCR 150-F317NCD 150-F317NCR 150-F361NCD 150-F361NCR 150-F480NCD 150-F480NCR 150-F625NCE 150-F625NCA 150-F780NCE 150-F780NCA 150-F970NCE 150-F970NCA 150-F1250NCE 150-F1250NCA
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Bulletin 150

Combination Line-Connected Controllers IP65 (Type 4/12) Enclosed with Fusible Disconnect or Circuit Breaker
These controllers include line and load terminations. Enclosures other than those listed are available; consult your local Allen-Bradley distributor. All 153 bulletin numbers are supplied with thermal magnetic circuit breakers. The Fusible Disconnects do not come with fuses.
Rated Voltage [V AC] IP65 (Type 4/12) Enclosed Combination Controllers with Fusible Disconnect Cat. No. 152H-F5FHD-33 152H-F5FHD-34 152H-F5FHD-35 152H-F25FHD-36 152H-F25FHD-37 152H-F25FHD-38 152H-F25FHD-39 152H-F25FHD-40 152H-F43FHD-41 152H-F60FHD-42 152H-F85FHD-43 152H-F85FHD-44 152H-F108FHD-45 152H-F135FHD-46 152H-F201FHD-47 152H-F201FHD-48 152H-F251FHD-49 152H-F317FHD-50 152H-F361FHD-51 152H-F480FHD-52 152H-F625FHD-54 152H-F780FHD-56 152H-F5FAD-33 152H-F5FAD-34 152H-F5FAD-35 152H-F25FAD-36 152H-F25FAD-37 152H-F25FAD-38 152H-F25FAD-39 152H-F25FAD-40 152H-F43FAD-41 152H-F43FAD-42 152H-F60FAD-43 152H-F85FAD-44 152H-F85FAD-45 152H-F108FAD-46 152H-F135FAD-47 152H-F201FAD-48 152H-F201FAD-49 152H-F251FAD-50 152H-F317FAD-51 152H-F361FAD-52 152H-F480FAD-54 152H-F625FAD-56 152H-F780FAD-57 IP65 (Type 4/12) Enclosed Combination Controllers with Circuit Breaker Cat. No. 153H-F5FHD-33 153H-F5FHD-34 153H-F5FHD-35 153H-F25FHD-36 153H-F25FHD-37 153H-F25FHD-38 153H-F25FHD-39 153H-F25FHD-40 153H-F43FHD-41 153H-F60FHD-42 153H-F85FHD-43 153H-F85FHD-44 153H-F108FHD-45 153H-F135FHD-46 153H-F201FHD-47 153H-F201FHD-48 153H-F251FHD-49 153H-F317FHD-50 153H-F361FHD-51 153H-F480FHD-52 153H-F625FHD-54 153H-F780FHD-56 153H-F5FAD-33 153H-F5FAD-34 153H-F5FAD-35 153H-F25FAD-36 153H-F25FAD-37 153H-F25FAD-38 153H-F25FAD-39 153H-F25FAD-40 153H-F43FAD-41 153H-F43FAD-42 153H-F60FAD-43 153H-F85FAD-44 153H-F85FAD-45 153H-F108FAD-46 153H-F135FAD-47 153H-F201FAD-48 153H-F201FAD-49 153H-F251FAD-50 153H-F317FAD-51 153H-F361FAD-52 153H-F480FAD-54 153H-F625FAD-56 153H-F780FAD-57
kW, 50 Hz 0.37 0.55 0.75 1.1 1.5 2.2 3.7 5.5 7.5 11 15
Hp, 60 Hz 0.5 0.75 1 1.5 2 3 5 5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 0.5 0.75 1 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300
Controller Current Rating 5A 5A 5A 25 A 25 A 25 A 25 A 25 A 43 A 60 A 85 A 85 A 108 A 135 A 201 A 201 A 251 A 317 A 361 A 480 A 625 A 780 A 5A 5A 5A 25 A 25 A 25 A 25 A 25 A 43 A 43 A 60 A 85 A 85 A 108 A 135 A 201 A 201 A 251 A 317 A 361 A 480 A 625 A 780 A
200
230
18.5 22 30 37 45 55 75 90 110 132 185 220
These controllers require a separate 100240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate option code to the catalog string. The nominal current rating for the combination package may differ from the controller, based on the horsepower. Consult your local Allen-Bradley distributor.
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Combination Line-Connected Controllers IP65 (Type 4/12) Enclosed with Fusible Disconnect or Circuit Breaker, Cont.
These controllers include line and load terminations. Enclosures other than those listed are available; consult your local Allen-Bradley distributor. All 153 bulletin numbers are supplied with thermal magnetic circuit breakers. The Fusible Disconnects do not come with fuses.
Rated Voltage [V AC] Controller Current Rating 5A 5A 5A 5A 5A 5A 25 A 25 A 25 A 25 A 43 A 43 A 43 A 60 A 85 A 85 A 108 A 135 A 201 A 201 A 251 A 317 A 361 A 480 A 480 A 625 A 780 A 5A 5A 5A 5A 5A 25 A 25 A 25 A 25 A 43 A 43 A 43 A 43 A 60 A 85 A 85 A 108 A 135 A 201 A 201 A 251 A 317 A 361 A 480 A 480 A 480 A 625 A 780 A IP65 (Type 4/12) Enclosed Combination Controllers with Fusible Disconnect Cat. No. 152H-F5FBD-33 152H-F5FBD-34 152H-F5FBD-35 152H-F5FBD-36 152H-F5FBD-37 152H-F5FBD-38 152H-F25FBD-39 152H-F25FBD-40 152H-F25FBD-41 152H-F25FBD-42 152H-F43FBD-43 152H-F43FBD-44 152H-F43FBD-45 152H-F60FBD-46 152H-F85FBD-47 152H-F85FBD-48 152H-F108FBD-49 152H-F135FBD-50 152H-F201FBD-51 152H-F201FBD-52 152H-F251FBD-54 152H-F317FBD-56 152H-F361FBD-57 152H-F480FBD-58 152H-F480FBD-59 152H-F625FBD-61 152H-F780FBD-62 152H-F5FCD-34 152H-F5FCD-35 152H-F5FCD-36 152H-F5FCD-37 152H-F5FCD-38 152H-F25FCD-39 152H-F25FCD-40 152H-F25FCD-41 152H-F25FCD-42 152H-F43FCD-43 152H-F43FCD-44 152H-F43FCD-45 152H-F43FCD-46 152H-F60FCD-47 152H-F85FCD-48 152H-F85FCD-49 152H-F108FCD-50 152H-F135FCD-51 152H-F201FCD-52 152H-F201FCD-54 152H-F251FCD-56 152H-F317FCD-57 152H-F361FCD-58 152H-F480FCD-59 152H-F480FCD-60 152H-F480FCD-61 152H-F625FCD-62 152H-F780FCD-65 IP65 (Type 4/12) Enclosed Combination Controllers with Circuit Breaker Cat. No. 153H-F5FBD-33 153H-F5FBD-34 153H-F5FBD-35 153H-F5FBD-36 153H-F5FBD-37 153H-F5FBD-38 153H-F25FBD-39 153H-F25FBD-40 153H-F25FBD-41 153H-F25FBD-42 153H-F25FBD-43 153H-F43FBD-44 153H-F43FBD-45 153H-F60FBD-46 153H-F85FBD-47 153H-F85FBD-48 153H-F108FBD-49 153H-F135FBD-50 153H-F201FBD-51 153H-F201FBD-52 153H-F251FBD-54 153H-F317FBD-56 153H-F361FBD-57 153H-F480FBD-58 153H-F480FBD-59 153H-F625FBD-61 153H-F780FBD-62 153H-F5FCD-34 153H-F5FCD-35 153H-F5FCD-36 153H-F5FCD-37 153H-F5FCD-38 153H-F25FCD-39 153H-F25FCD-40 153H-F25FCD-41 153H-F25FCD-42 153H-F43FCD-43 153H-F43FCD-44 153H-F43FCD-45 153H-F43FCD-46 153H-F60FCD-47 153H-F85FCD-48 153H-F85FCD-49 153H-F108FCD-50 153H-F135FCD-51 153H-F201FCD-52 153H-F201FCD-54 153H-F251FCD-56 153H-F317FCD-57 153H-F361FCD-58 153H-F480FCD-59 153H-F480FCD-60 153H-F480FCD-61 153H-F625FCD-62 153H-F780FCD-65
kW, 50 Hz 0.37 0.55 0.75 1.1 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22
Hp, 60 Hz 0.5 0.75 1 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 500 600 0.75 1 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 450 500 600 800
400/460
30 37 45 55 75 90 110 132 160 200 250 250 355 450 0.37 0.55 0.75 1.1 2.2 3.7 5.5 7.5 11 15 18.5 22 22 37 45 55 75 90 110 132 160 200 250 295 315 315 450 560
500/575
These controllers require a separate 100240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate option code to the catalog string. The nominal current rating for the combination package may differ from the controller, based on the horsepower. Consult your local Allen-Bradley distributor.
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Bulletin 150

Options
Control Options (open and enclosed)
Option Pump Control Braking Control Description Provides smooth motor acceleration and deceleration, reducing surges caused by the starting and stopping of centrifugal pumps. Starting time is adjustable from 030 seconds, and stopping time is adjustable from 0120 seconds. Provides Smart Motor Braking (SMB), Accu-Stop, and Slow Speed with Braking. Cat. No. Modification B D
Enclosed Options
Option Start-Stop Push Button Start-Stop Push Button with H-O-A Selector Switch Soft Stop Push Button Pump Stop Push Button Push Buttons Slow Speed Push Button Brake Push Button Accu-Stop/Slow Speed Push Button Emergency Stop Fault Reset Selector Switch Hand-Off-Auto Selector Switch SMC-Off-Bypass Selector Switch Transformer Pilot Light - Green Power On Indicator Pilot Lights Transformer Pilot Light - Red Run Indicator Push-to-Test Pilot Light - Red Run Indicator Control Circuit Transformer (fused primary and secondary) Additional 100 VA Control Circuit Transformer (fused primary and secondary) Control Circuit Transformer 1000 VA Control Circuit Transformer (fused primary and secondary) 1600 VA Control Circuit Transformer (fused primary and secondary) 2000 VA Control Circuit Transformer (fused primary and secondary) 480V Line Side Protective Module 600V Line Side Protective Module Protective Modules 480V Load Side Protective Module 600V Load Side Protective Module 480V Both Line and Load Side Protective Modules 600V Both Line and Load Side Protective Modules Human Interface Module Door-mounted, Full Numeric (Type 4/12) Remote I/O RS-485 Communication Module DeviceNet Ethernet/IP Control Net Disconnect Auxiliary Circuit Breaker Auxiliary Service Entrance Label U.L. Label Oil Pump Starter N.O. disconnect auxiliary mounted on operating mechanism N.C. disconnect auxiliary mounted on operating mechanism Internal N.O. circuit breaker auxiliary Internal N.C. circuit breaker auxiliary Service Entrance Label U.L. Label NEMA Size 1 509 and Solid-State Overload Description Cat. No. Modification -1 -1F 1XA 1XB 1XC 1XD 1XE -1E -FR -3 -3B -4G -4R -5R -6P -6PX -6PK -6PL -6PM -8L -8M -8B -HC3 -20R -20S -20D -20E -20C -98 -99 -98X -99X -SEL -UL -OPS
Add the designated letter to the end of the cat. no. Example: To add the Pump Control option: Cat. No. 150-F361NBDB or Cat. No. 152H-F361FBDB-57. Option push buttons are available only when the corresponding option module is selected. Example: Cat. No. 150-F108FBDB-1XB. Bypass contactor and overload are not included with this option. A -NB or -BP needs to be added to the catalog string to add these devices.
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Options, Continued/Accessories
Enclosed Options, Continued
Option 543 A 6085 A NEMA Bypass Contactor 108135 A 201251 A 317361 A 480 A 543 A 6085 A NEMA Isolation Contactor 108135 A 201251 A 317361 A 480 A 543 A 6085 A MCS Isolation Contactor 108135 A 201251 A 317361 A 480 A 543 A 6085 A MCS Bypass Contactor 108135 A 201251 A 317361 A 480 A -BP 15xB-F-NI -NB Description Cat. No. Modification
Accessories Protective Modules

Current Rating 585 1081250 585 1081250 Description 480V Protective Module 600V Protective Module Field Modification Cat. No. 150-F84 150-F84L 150-F86 150-F86L
The same protective module mounts on the line or load side of the SMC-Flex. For applications requiring both line and load side protection, two protective modules must be ordered.
Terminal Lug Kits (1081250 A)

Total No. of Line Controller Terminal Lugs Possible Each Side Wire Size #6250 MCM AWG 16 mm2120 mm2 #4500 MCM AWG 25 mm2240 mm2 2/0500 MCM AWG 4/0500 MCM AWG 2/0500 MCM AWG 4/0500 MCM AWG Line Side 3 6 6 6 3 3 3 Load Side 3 6 6 6 3 3 3 3 Pkg. Qty. Cat. No. 199-LF1 199-LG1 100-DL630 100-DL860 100-DL630 100-DL860
Current Rating (A) 108135 201251 317480 625780 970 1250
Line and Load terminals are provided as standard on enclosed SMCs. 585 A units have box lugs standard. No additional lugs are required. The 1250 A device requires (1) 100-DL630 and (1) 100-DL860 per connection. When a multi-conductor lug is required, refer to the User Manual for appropriate lug catalog number.
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Accessories - Field Installed, Continued
IEC Terminal Covers
Description Terminal Covers IEC line or load terminal covers for 108135 A devices. Dead front protection Terminal Covers IEC line or load terminal covers for 201251 A devices. Dead front protection Terminal Covers IEC line or load terminal covers for 317480 A devices. Dead front protection 585 A units have terminal guards standard. No additional terminal guards are required. Package Quantity 1 Field Modification Cat. No. 150-TC1
150-TC2
150-TC3
Human Interface and Communication Modules

Description LCD Display, Digital Speed HIM Hand Held Human Interface Modules LCD Display, Full Numeric Keypad LCD Display, Analog Speed Potentiometer HIM LCD Display, Programmer Only HIM LCD Display, Full Numeric Keypad (includes cable) Door Mounted Human Interface Modules LCD Display, Full Numeric Keypad (includes 3 m cable) LCD Display, Programmer Only HIM (includes cable) LCD Display, Programmer Only HIM (includes 3 m cable) HIM Interface Cable, 1 m (39 in.) Cable Kit, 0.33 meters (1.1 feet) Human Interface Module Interface Cables Cable Kit, 1 meter (3.3 feet) Cable Kit, 3 meters (9.8 feet) Cable Kit, 9 meters (29.5 feet) DPI/SCANport One to Two Port Splitter Cable Description (IP30/Type 1) Remote I/O RS-485/DF1 ProfiBUS ControlNet Communication Modules Interbus DeviceNet Ethernet/IP RS485 HVAC ControlNet (Fiber) DriveTools DriveTools Sp Anacanda RS232 to DPi DPi to USB Programming Software Programming Software PC Interface PC Interface WIN NT/2000/XP WIN NT/2000/XP Serial USB Bulletin 150 SMC-Flex For Use With 20-COMM-R 20-COMM-S 20-COMM-P 20-COMM-C 20-COMM-I 20-COMM-D 20-COMM-E 20-COMM-H 20-COMM-Q 9303-4DTE01ENE 9303-4DTS01ENE 1203-SSS 1203-USB Cat. No. 20-HIM-A2 20-HIM-A3 20-HIM-A4 20-HIM-A5 20-HIM-C3 20-HIM-C3S 20-HIM-C5 20-HIM-C5S 20-HIM-H10 1202-H03 1202-H10 1202-H30 1202-H90 1203-S03
Requires a 20-HIM-H10 cable to connect to the SMC-Flex.
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Specifications
Specifications
Functional Design Specifications Installation Power Wiring Control Wiring Keypad Setup Communications Software Standard squirrel-cage induction motor or a Wye-Delta, six-lead motor. 2- and 3-wire control for a wide variety of applications. Front keypad and backlit LCD display. Parameter values can be downloaded to the SMC-Flex Controller with DriveTools programming software and the Cat. No. 20-COMM DPI communication module. One DPI provided for connection to optional human interface and communication modules. Soft Start Current Limit Start Dual Ramp Full Voltage Linear Speed Acceleration Preset Slow Speed Soft Stop Power loss, line fault, voltage unbalance, excessive starts/hour, phase reversal, undervoltage, overvoltage, controller temp, stall, jam, open gate, overload, underload, communication fault. Amps, volts, kW, kWH, mW, mWH, elapsed time, power factor, motor thermal capacity usage. Overload, underload, undervoltage, overvoltage, unbalance, jam, stall, and ground fault Stopped, starting, stopping, at speed, alarm, and fault. Four fully programmable contacts as normal/up-to-speed/fault/alarm/network (N.O./N.C.), or external bypass (N.O. only). Helps reduce fluid surges in centrifugal pumping systems during starting and stopping period. Starting time is adjustable from 030 seconds. Stopping time is adjustable from 0120 seconds. SMB Smart Motor Braking Optional Features Braking Control Accu-Stop Slow Speed with Braking Provides motor braking without additional equipment for applications that require the motor to stop quickly. Braking current is adjustable from 0400% of the motors full-load current rating. Provides controlled position stopping. During stopping, braking torque is applied to the motor until it reaches preset slow speed (7% or 15% of rated speed) and holds the motor at this speed until a stop command is given. Braking torque is then applied until the motor reaches zero speed. Braking current is programmable from 0450% of full-load current. Used on applications that require slow speed (in the forward direction) for positioning or alignment and also require braking control to stop.
Starting and Stopping Modes Standard Features
Protection and Diagnostics Metering Alarm Contact Status Indication Auxiliary Contacts Pump Control
Wiring Diagram Line Controller
Customer supplied.
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Specifications, Continued
Electrical Ratings Device Rating 480V Rated Operation Voltage 600V 690V 480V Rated Insulation Voltage 600V 690V 480V Rated Impulse Voltage 600V 690V 480V Dielectric Withstand 600V 690V 480V Repetitive Peak Inverse 600V Voltage Rating 690V Operating Frequency All 5480 A Utilization Category 6251250 A 585 A Protection Against Electrical 108480 A Shock 6251250 A 480V & 600V DV/DT Protection 690V 480V & 600V Transient Protection 690V 5480 A Rated Operational Voltage 6251250 A Rated Insulation Voltage All Rated Impulse Voltage All Dielectric Withstand All Operating Frequency All Input onstate voltage minimum Input onstate current Input offstate voltage maximum Input offstate current @ input offstate voltage UL/CSA/NEMA 200480V AC (15%, +10%) 200600V AC (15%, +10%) 230600V AC (15%, +10%) N/A IEC 200415V 200500V 230690V/Y 500V 500V 690V 6000V
N/A
2200V AC 1400V 1600V 1800V 50/60 Hz MG 1 MG 1
2500V 1400V 1600V 1800V
Power Circuit
Control Circuit
AC-53B:3.0-50:1750 AC-53B:3.0-50:3550 IP20 N/A IP2X (with terminal covers) IP00 (open device) RC Snubber Network None Metal Oxide Varistors: 220 Joules None 100240V AC or 24V AC/DC 110/120V AC and 230/240V AC N/A 240V N/A 3000V 1600V AC 2000V 50/60 Hz 85V AC, 19.2V DC / 20.4V AC 20 mA @120V AC / 40 mA @ 240V AC, 7.6 mA @ 24V AC/DC 50V AC, 10V DC / 12V AC <10 mA AC, <3 mA DC
690V power is only available with 100240V control.
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Electrical Ratings SCPD Performance 200600V SCCR List Type 1 Max. Standard Max. Standard Max. Standard Max. Circuit Fuse (A) Available Fault Available Fault Breaker (A) 5 10 kA 20 10 kA 20 25 10 kA 100 10 kA 100 43 10 kA 150 10 kA 150 60 10 kA 225 10 kA 225 85 10 kA 300 10 kA 300 108 18 kA 400 18 kA 300 135 18 kA 500 18 kA 400 201 30 kA 600 30 kA 600 251 30 kA 700 30 kA 700 317 42 kA 800 30 kA 800 361 42 kA 1000 30 kA 1000 480 42 kA 1200 30 kA 1200 625 42 kA 1600 42 kA 1600 780 42 kA 1600 42 kA 2000 970 85 kA 2500 85 kA 2500 1250 85 kA 3000 85 kA 3200 8.7 10 kA 35 10 kA 35 43 10 kA 150 10 kA 150 74 10 kA 300 10 kA 300 104 10 kA 400 10 kA 300 147 10 kA 400 10 kA 400 187 18 kA 500 18 kA 500 234 18 kA 700 18 kA 700 348 30 kA 1000 30 kA 1000 435 42 kA 1200 30 kA 1200 549 42 kA 1600 30 kA 1600 625 42 kA 1600 30 kA 1600 831 42 kA 1600 30 kA 1600 850 42 kA 1600 42 kA 2000 900 42 kA 1600 42 kA 2000 1200 85 kA 3000 85 kA 3200 1600 85 kA 3000 85 kA 3200 Type 1 Device Max. Ampere Tested North Max. Standard Available Fault Rating American Style 108 135 201 251 317 Maximum FLC 361 480 625 780 970 1250 70 kA 70 kA 70 kA 70 kA 85 kA 85 kA A070URD33xxx900 A070D33xxx1250 A100URD73xxx1250 A070URD33xxx1400 A070URD33xxx1400 2 fuses in parallel A070URD33xxx1250 2 fuses in parallel A070URD33xxx1250 70 kA 70 kA 70 kA 70 kA 70 kA A070URD33xxx500 A070URD33xxx500 A070URD33xxx700 A070URD33xxx700 A070URD33xxx900 Max. High Fault 70 kA 70 kA 70 kA 70 kA 70 kA 70 kA 70 kA 70 kA 70 kA 69 kA 69 kA 69 kA 74 kA 74 kA 85 kA 85 kA 70 kA 70 kA 70 kA 70 kA 70 kA 70 kA 70 kA 70 kA 70 kA 69 kA 69 kA 69 kA 74 kA 74 kA 85 kA 85 kA Max. Fuse (A) 10 50 90 125 175 200 225 350 400 500 600 800 1600 1600 2500 3000 17.5 90 150 200 200 300 400 600 800 1000 1200 1600 1600 1600 3000 3000
Line Device Operational Current Rating (A)
Short Circuit Protection
Delta Device Operational Current Rating (A)
SCPD Performance 690V SCCR List
Max. Ampere Tested European Style 6,9 gRB 73xxx400 6,6URD33xxx500 6,9 gRB 73xxx400 6,6URD33xxx500 6,9 gRB 73xxx630 6,6URD33xxx700 6,9 gRB 73xxx630 6,6URD33xxx700 6,9 gRB 73xxx800 6,6URD33xxx900 6,9 gRB 73xxx800 6,6URD33xxx900 9 URD 73xxx1250 6,6URD33xxx1250 6,6URD33xxx1400 6,6URD33xxx1400 2 fuses in parallel 6,6URD33xxx1250 2 fuses in parallel 6,6URD33xxx1250
Consult local codes for proper sizing of short circuit protection. Non-time delay fuses (K5 5480V (8.7831 A) devices; Class L 6251250V (8501600 A) devices). High capacity fault rating when used with time delay class CC, J, or L fuses.
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Electrical Ratings 120240V AC 24V AC Transformer 75 VA Transformer 130 VA Inrush Current 5A Inrush Time 250 ms Transient Watts 60 W 24V DC Transient Time 500 ms Steady State Watts 24 W Minimum Allen-Bradley 1606-XLP50E Power Supply 751 VA (recommended 800 VA) 5135 A, 20 VA 201251 A, 40 VA 317480 A, 60 VA 6251250 A, 150 VA 70 70 81 97 129 91 104 180 198 225 245 290 446 590 812 1222 Electromagnetic relay 1 programmable N.O./N.C. AC 3 A @ 120V AC, 1.5 A @ 240V AC 5A 3600/360 AC-15/DC 3400 150 1600 100 25 10 < 7.5V 30V 6 1500 800 ms 05V DC, 4.5V DC = 100% Speed
Control Module Power Requirements
1480 A
6251250 A Heatsink Fan(s) (A)
Steady State Heat Dissipation with Control and Fan Power (Watts)
Controller Rating (A)
5 25 43 60 85 108 135 201 251 317 361 480 625 780 970 1250
Auxiliary Contacts 19/20 (Aux #1) 29/30 (Aux #2) 31/32 (Aux #3) 33/34 (Aux #4)
Type of Control Circuit Number of Contacts Type of Contacts Type of Current Rated Operational Current Conventional Thermal Current Ith AC/DC Make/Break VA Utilization Category Response Resistance Reset Resistance Short-Circuit Trip Resistance Max. Voltage at PTC Terminals (RPTC = 4 k) Max. Voltage at PTC Terminals (RPTC = open) Max. No. of Sensors. Max. Cold Resistance of PTC Sensor Chain Response Time
PTC Input Ratings
Tach Input Heatsink fans can be powered by either 110/120V AC or 220/240V AC.
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Environmental Operating Temperature Range Storage and Transportation Temperature Range Altitude Humidity Pollution Degree Mechanical Operational Resistance to Vibration Non-Operational All 5480 A 6251250 A 585 A Operational Resistance to Shock Non-Operational Power Poles Construction Power Poles Control Modules Metal Parts 108480 A 6251250 A 585 A 108480 A 6251250 A 585 A 1081250 A 1.0 G Peak, 0.15 mm (0.006 in.) displacement 2.5 G Peak, 0.38 mm (0.015 in.) displacement 1.0 G Peak, 0.15 mm (0.006 in.) displacement 15 G 5.5 G 4G 30 G 25 G 12 G Heatsink thyristor modular design Heatsink hockey puck thyristor modular design Thermoset and Thermoplastic Moldings Plated Brass, Copper, or Painted Steel Cable size Line Upper 2.595 mm2 (143/0 AWG) Line Lower 0.82.5 mm2 (1814 AWG) Load Upper 2.550 mm2 (141 AWG) Load Lower 0.82.5 mm2 (1814 AWG) Tightening torque 14.7 Nm (130 lb.-in.) Wire strip length 1820 mm (0.220.34 in.) One M10 x 1.5 diameter hole per power pole Two M10 x 1.5 diameter holes per power pole Two M12 x 1.75 diameter holes per power pole Two 13.5 mm (0.53 in.) diameter holes per power pole NEMA, CENELEC EN50 012 M3 screw clamp Other EMC Emission Levels Conducted Radio Frequency Emissions Radiated Emissions Electrostatic Discharge Radio Frequency Electromagnetic Field Fast Transient Surge Transient Line 5 25 43 60 85 108 135 Current Range Overload Characteristics 201 251 317 361 480 625 780 970 1250 Trip Classes Trip Current Rating Number of Poles Certifications Open Type Controllers 1...5 5...25 8.6...43 12...60 17...85 27108 34135 67201 84251 106317 120361 160480 208625 260780 323970 4161250 10, 15, 20, and 30 117% of Motor FLC 3 CE Marked Per Low Voltage Directive 73/23/EEC, 93/68/EEC UL Listed (File No. E96956) Class A Class A 8 kV Air Discharge Per EN/IEC 60947-4-2 Per EN/IEC 60947-4-2 Per EN/IEC 60947-4-2 Delta 1.79 8.643 14.875 20.8104 29.4147 47187 59234 116348 145435 183549 208625 277831 283850 300900 4001200 5331600 Clamping yoke connection -550 C (23122 F) (open) -540 C (23104 F) (enclosed) 20+75 C 2000 m (6560 ft) 595% (non-condensing) 2
585 A Power Terminals Terminals 108135 A 201251 A 317480 A 6251250 A Power Terminal Markings Control Terminals
EMC Immunity Levels
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Approximate Dimensions
Approximate Dimensions and Shipping Weights Open Type Controllers
Dimensions are in millimeters (inches). Dimensions are not intended for manufacturing purposes.
Rating (A) 585 108135 201251 317480 625780 9701250 Height 321 (12.6) 443.7 (17.47) 560 (22.05) 600 (23.62) 1041.1 (41.0) 1041.1 (41.0) Width 150 (5.9) 196.4 (7.74) 225 (8.86) 290 (11.42) 596.9 (23.5) 596.9 (23.5) Depth 203 (8.0) 205.2 (8.08) 253.8 (9.99) 276.5 (10.89) 346.2 (13.63) 346.2 (13.63) Weight 5.7 kg (12.6 lbs) 15.0 kg (33 lbs). 30.4 kg (67 lbs). 45.8 kg (101 lbs) 179 kg (395 lbs) 224 kg (495 lbs)
Enclosed Type Line-Connected Controllers

Factory-installed options may affect enclosure size requirements. Exact dimensions can be obtained after order entry. Please consult your local Allen-Bradley distributor.
Controller Rating (A) 5 25 43 60 85 108 135 201 251 317 361 480 625 780 970 1250
IP65 (Type 4/12) Disconnect Rating (A) B Height Non-Combination Controller 610 (24) 610 (24) 610 (24) 610 (24) 610 (24) 762 (30) 762 (30) 965 (38) 965 (38) 1295 (51) 1295 (51) 1295 (51) 2286 (90) 2286 (90) 2286 (90) 2286 (90) 406 (16) 406 (16) 406 (16) 406 (16) 406 (16) 610 (24) 610 (24) 762 (30) 762 (30) 914 (36) 914 (36) 914 (36) 762 (30) 762 (30) 762 (30) 762 (30) 254 (10) 254 (10) 254 (10) 254 (10) 254 (10) 305 (12) 305 (12) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 508 (20) 508 (20) 508 (20) 508 (20) A Width C Depth
9701250 rated devices are only available as Type 1and require a door-mounted fan, capable of delivering 240 cfm.
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Approximate Dimensions, Continued
Approximate Dimensions and Shipping Weights, Continued
Controller Rating (A) 5 25 43 60 85 108 135 201 251 317 361 480 625 780 970 1250 5 25 43 60 85 108 135 201 251 317 361 480 625 780 970 1250 IP65 (Type 4/12) Disconnect Rating (A) 30 A/J 30 A/J 60 A/J 100 A/J 100 A/J 200 A/J 200 A/J 400 A/J 400 A/J 600 A/J 600 A/J 600 A/J 800 A/L 15 A 30 A 80 A 100 A 125 A 175 A/175 A Plug 225 A/225 A Plug 300 A/300 A Plug 400 A/400 A Plug 600 A/500 A Plug 600 A/600 A Plug 800 A/800 A Plug B Height 610 (24) 610 (24) 610 (24) 610 (24) 610 (24) 965 (38) 965 (38) 965 (38) 965 (38) 1524 (60) 1524 (60) 1524 (60) 2286 (90) 2286 (90) 2286 (90) 2286 (90) 2286 (90) Combination Controllers with Circuit Breaker 610 (24) 610 (24) 610 (24) 610 (24) 610 (24) 965 (38) 965 (38) 965 (38) 965 (38) 1295 (51) 1295 (51) 1295 (51) 2286 (90) 2286 (90) 2286 (90) 2286 (90) 406 (16) 406 (16) 406 (16) 406 (16) 406 (16) 762 (30) 762 (30) 762 (30) 762 (30) 914 (36) 914 (36) 914 (36) 1397 (55) 1397 (55) 1651 (65) 1651 (65) 254 (10) 254 (10) 254 (10) 254 (10) 254 (10) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 508 (20) 508 (20) 508 (20) 508 (20) A Width 406 (16) 406 (16) 406 (16) 406 (16) 406 (16) 762 (30) 762 (30) 762 (30) 762 (30) 965 (38) 965 (38) 965 (38) 508 (20) 1397 (55) 1397 (55) 1651 (65) 1651 (65) C Depth 254 (10) 254 (10) 254 (10) 254 (10) 254 (10) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 508 (20) 508 (20) 508 (20) 508 (20) 508 (20) Combination Controllers with Fusible Disconnect
Use this row for 460V -58 and 575V -59. Use this row for 460V -59 and 575V -60 and -61. 9701250 rated devices are only available as Type 1and require a door-mounted fan, capable of delivering 240 cfm.
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Smart Motor Controllers SMC-3

Overview/Modes of Operation
Bulletin 150 Smart Motor Controllers SMC-3 Smart Motor Controller
The SMC-3 is a compact, simple to use, solid-state motor controller designed to operate 3-phase motors. It features a built-in overload relay and a built-in SCR bypass contactor on all three phases, allowing a smaller footprint than other soft starters on the market. This product is designed for many applications, including compressors, chillers, pumps, conveyors, and crushers. Modes of operation for the controller are as follows:
Table of Contents
Cat. No. Explanation ............... 42 Product Selection..................... 43 Typical Wiring Diagrams ........ 53 Specifications............................. 55 Approximate Dimensions ...... 59 Enclosed Options ..................... 61 Accessories ............................... 61
Soft Start Current Limit Start
Soft Stop Kick Start
The controllers offer two voltage ranges: 200480V AC and 200600V AC. All voltage ranges will operate at either 50 or 60 Hz.
1480 A Range Built-In Electronic Motor Overload Protection Built-In SCR/Run Bypass Delta Compatibility
Standards Compliance/Approvals
UL 508 CSA C22.2 No. 14 EN/IEC 60947-4-2 cULus Listed (Open Type) (File No. E96956) CE Marked (Open Type) per EMC Directive and Low Voltage Directive
Modes of Operation Soft Start

This method has the most general application. The motor is raised from an initial torque value to full voltage. This initial torque can be adjusted to 0%, 25%, 35%, or 65% of locked rotor torque. The motor voltage is gradually increased during the acceleration ramp time, which can be adjusted from 2, 5, 10, 15, 20, 25, or 30 s.
Current Limit Start

This starting mode is used when it is necessary to limit the maximum starting current. It can be adjusted to 150%, 250%, 350%, or 450% of full load amps. Start times are selectable from 2, 5, 10, 15, 20, 25, or 30 s.
Selectable Kick Start

A kickstart, or boost, at the beginning of the start mode is intended to provide a current pulse of 450% of full load current. The kickstart time is adjustable from 0.51.5 seconds. This allows the motor to develop additional torque during starting for loads which may need a boost to get initial shaft rotation.
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Modes of Operation/Features
Modes of Operation, Continued Soft Stop
The Soft Stop function can be used with applications that require an extended stop time. When enabled, the voltage ramp down time can be selected to one, two, or three times the starting time. The motor will stop when the motor voltage drops to a point where the load torque is greater than the motor torque.
Description of Features Electronic Motor Overload Protection

The SMC-3 controller incorporates, as standard, electronic motor overload protection. This motor overload protection is accomplished electronically with the use of current transformers on each of the three phases. The controllers overload protection is programmable, providing the user with flexibility. The overload trip class selection consists of either OFF, 10, 15, or 20. The trip current is easily selected by adjusting the rotary potentiometer to the motor full load current rating. Trip reset is selectable to either automatic or manual mode. Note: Trip rating is 120% of dial setting.
Phase Imbalance
The unit monitors for imbalance between phase currents. To prevent motor damage, the unit will trip if the difference between the minimum phase current and the maximum phase current exceeds 65% for 3 seconds, and a fault will be indicated.
Shorted SCR
Prior to every start and during starting, the unit will check all SCRs for shorts and unit load connections to the motor. If there is a shorted SCR in the SMC-3 and/or open load, the start will be aborted and a shorted SCR or open load fault will be indicated. This prevents damage from phase imbalance.
Over-temperature
The SMC-3 monitors the SCR temperature by means of internal thermistors. When the power poles maximum rated temperature is reached, the microcomputer switches off the SMC, a TEMP fault is indicated via LED, and the 97/98 fault contact closes.
Push to Test
The unit with control wiring can be tested for fault conditions by using the Push to Test function. Hold down the Reset button for 7 seconds to activate the fault Aux (97, 98) and shut down the SMC-3. To clear, either push the Reset button or cycle control power to the device.
Phase Reversal Protection

When enabled via a DIP switch, 3-phase input power will be verified before starting. If input power phasing is detected to be incorrect, the start will be aborted and a fault indicated.
LED Description (Number of Flashes)

1. 2. 3. 4. 5. 6. 7. Overload Overtemperature Phase Reversal Phase Loss/Open Load Phase Imbalance Shorted SCR Test
Phase Loss/Open Load

The unit will not attempt a start if there is a single-phase condition on the line. This protects from motor burnout during single-phase starting.
41
Bulletin 150

Cat. No. Explanation
Open and Non-Combination Combination
150 C
a b
30
c
F
d a
B
e
D 8L
f g
152H C
a b
30
c a
F
d
BD
e
43 8L
f g
Bulletin Number Code 150 Description Solid-State Controller Code 152H 153H
Bulletin Number Description Solid-State Controller with Fusible Disconnect Solid-State Controller with Circuit Breaker
b
Controller Type Code C Description SMC-3
b
Controller Type Code C Description SMC-3
c
Ampere Ratings Code 3 9 16 19 25 30 37 43 60 85 108 135 201 251 317 361 480 Description 3A 9A 16 A 19 A 25 A 30 A 37 A 43 A 60 A 85 A 108 A 135 A 201 A 251 A 317 A 361 A 480 A Code 3 9 16 19 25 30 37 43 60 85 108 135 201 251 317 361 480
c
Ampere Ratings Description 3A 9A 16 A 19 A 25 A 30 A 37 A 43 A 60 A 85 A 108 A 135 A 201 A 251 A 317 A 361 A 480 A
d
Enclosure Type Code N F Description Open IP65 (NEMA 4/12) Code F
d
Enclosure Type Description IP65 (NEMA 4/12)
e
Input Line Voltage Open Type Code B C H A B C Description 200460V AC, 3-Phase, 50/60 Hz 200600V AC, 3-Phase, 50/60 Hz Non-Combination Enclosed Only 200208V AC, 3-Phase, 50/60 Hz 230V AC, 3-Phase, 50/60 Hz 400460V AC, 3-Phase, 50/60 Hz 500575V AC, 3-Phase, 50/60 Hz
Cat. No. 33 34 35 36 37 38 Hp Rating 0.5 0.75 1 1.5 2 3 Cat. No. 39 40 41 42 43 44 45
e
Input Line Voltage Open Type Code HD AD BD CD Description 200208V AC, 3-Phase, 50/60 Hz 230V AC, 3-Phase, 50/60 Hz 400460V AC, 3-Phase, 50/60 Hz 500575V AC, 3-Phase, 50/60 Hz
f
Horsepower Hp Rating 5 7.5 10 15 20 25 30 Cat. No. 46 47 48 49 50 51 Hp Rating 40 50 60 75 100 125 Cat. No. 52 54 56 57 58 59 Hp Rating 150 200 250 300 350 400 Cat. No. 60 61 62 63 65 67 Hp Rating 450 500 600 700 800 1000
f
Control Voltage Code D R Description 100240V AC 24V AC/DC (Open Type only)
g
Options Code 8L Description Line Mounted Protective Module (Enclosed Type only)
g
Options Code 8L Description Line Mounted Protective Module (Enclosed Type only)
42
Bulletin 150

Product Selection
Open Type and Non-Combination Enclosed (IP65, NEMA 4/12) Controllers For use with Line-Connected Motors
Open Type Line-Connected Motors Control Power 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC Cat. No. 150-C3NBD 150-C3NBR 150-C9NBD 150-C9NBR 150-C16NBD 150-C16NBR 150-C19NBD 150-C19NBR 150-C25NBD 150-C25NBR 150-C30NBD 150-C30NBR 150-C37NBD 150-C37NBR 150-C43NBD 150-C43NBR 150-C60NBD 150-C60NBR 150-C85NBD 150-C85NBR 150-C108NBD 150-C108NBR 150-C135NBD 150-C135NBR 150-C201NBD 150-C201NBR 150-C251NBD 150-C251NBR 150-C317NBD 150-C317NBR 150-C361NBD 150-C361NBR 150-C480NBD 150-C480NBR IP65 (Type 4/12) Enclosed Non-Combination Controllers Cat. No. 150-C3FHD 150-C9FHD 150-C16FHD 150-C25FHD 150-C25FHD 150-C30FHD 150-C37FHD 150-C43FHD 150-C60FHD 150-C85FHD 150-C108FHD 150-C135FHD 150-C201FHD 150-C251FHD 150-C317FHD 150-C361FHD 150-C480FHD
Motor Current (A) Max. kW, 50Hz 13 39 5.316 6.319 9.227.7 1030 12.337 14.343 2060 28.385 27108 34135 67201 84251 106317 120361 160480
Max. Hp, 60 Hz 0.5 0.752 1.53 1.53 37.5 37.5 510 510 7.515 1025 2030 2540 4060 5075 60100 75125 100150
200/208
Motor FLA rating should fall within specified current range for unit to operate properly. These controllers require a separate 100240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate option code to the catalog string. Separate 120V or 240V single phase is required for fan operation.
43
Bulletin 150

Open Type and Non-Combination Enclosed (IP65, NEMA 4/12) Controllers For use with Line-Connected Motors, Continued
Open Type Line-Connected Motors Control Power 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC Cat. No. 150-C3NBD 150-C3NBR 150-C9NBD 150-C9NBR 150-C16NBD 150-C16NBR 150-C19NBD 150-C19NBR 150-C25NBD 150-C25NBR 150-C30NBD 150-C30NBR 150-C37NBD 150-C37NBR 150-C43NBD 150-C43NBR 150-C60NBD 150-C60NBR 150-C85NBD 150-C85NBR 150-C108NBD 150-C108NBR 150-C135NBD 150-C135NBR 150-C201NBD 150-C201NBR 150-C251NBD 150-C251NBR 150-C317NBD 150-C317NBR 150-C361NBD 150-C361NBR 150-C480NBD 150-C480NBR IP65 (Type 4/12) Enclosed Non-Combination Controllers Cat. No. 150-C3FAD 150-C9FAD 150-C16FAD 150-C25FAD 150-C25FAD 150-C30FAD 150-C37FAD 150-C43FAD 150-C60FAD 150-C85FAD 150-C108FAD 150-C135FAD 150-C201FAD 150-C251FAD 150-C317FAD 150-C361FAD 150-C480FAD
Motor Current (A) 13 39 5.316 6.319 9.227.7 1030 12.337 14.343 2060 28.385 27108 34135 67201 84251 106317 120361 160480
Max. kW, 50 Hz 0.55 2.2 4 4 5.5 7.5 7.5 11 15 22 30 37 55 75 90 110 132
Max. Hp, 60 Hz 0.5 0.752 1.55 25 37.5 510 510 515 7.520 1530 2040 2550 4075 50100 60125 75150 100200
230
44
Bulletin 150

Rated Voltage [V AC] Motor Current (A) 13 39 5.316 6.319 9.227.7 1030 12.337 14.343 380/400/ 415/460 2060 28.385 27108 34135 67201 84251 106317 120361 160480 Max. kW, 50 Hz 1.1 4 7.5 7.5 11 15 18.5 22 30 45 55 75 95110 95132 95160 110200 160250 Max. Hp, 60 Hz 0.51.5 1.55 510 510 7.515 7.520 1025 1030 1540 2560 5075 60100 75150 100200 125250 250300 300400 Open Type Line-Connected Motors Control Power 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC Cat. No. 150-C3NBD 150-C3NBR 150-C9NBD 150-C9NBR 150-C16NBD 150-C16NBR 150-C19NBD 150-C19NBR 150-C25NBD 150-C25NBR 150-C30NBD 150-C30NBR 150-C37NBD 150-C37NBR 150-C43NBD 150-C43NBR 150-C60NBD 150-C60NBR 150-C85NBD 150-C85NBR 150-C108NBD 150-C108NBR 150-C135NBD 150-C135NBR 150-C201NBD 150-C201NBR 150-C251NBD 150-C251NBR 150-C317NBD 150-C317NBR 150-C361NBD 150-C361NBR 150-C480NBD 150-C480NBR IP65 (Type 4/12) Enclosed Non-Combination Controllers Cat. No. 150-C3FBD 150-C9FBD 150-C16FBD 150-C25FBD 150-C25FBD 150-C30FBD 150-C37FBD 150-C43FBD 150-C60FBD 150-C85FBD 150-C108FBD 150-C135FBD 150-C201FBD 150-C251FBD 150-C317FBD 150-C361FBD 150-C480FBD
45
Bulletin 150

Rated Voltage [V AC] Motor Current (A) 13 39 5.316 6.319 9.227.7 1030 12.337 14.343 2060 28.385 27108 34135 67201 84251 106317 120361 160480 Max. kW, 50 Hz 1.5 5.5 7.5 11 15 18.5 22 22 37 55 75 90 75132 90160 100200 132250 200315 Max. Hp, 60 Hz 0.752 37.5 510 7.515 7.520 1025 1530 1540 2050 3075 60100 75125 100200 125250 200300 200350 250500 Open Type Line-Connected Motors Control Power 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC Cat. No. 150-C3NCD 150-C3NCR 150-C9NCD 150-C9NCR 150-C16NCD 150-C16NCR 150-C19NCD 150-C19NCR 150-C25NCD 150-C25NCR 150-C30NCD 150-C30NCR 150-C37NCD 150-C37NCR 150-C43NCD 150-C43NCR 150-C60NCD 150-C60NCR 150-C85NCD 150-C85NCR 150-C108NCD 150-C108NCR 150-C135NCD 150-C135NCR 150-C201NCD 150-C201NCR 150-C251NCD 150-C251NCR 150-C317NCD 150-C317NCR 150-C361NCD 150-C361NCR 150-C480NCD 150-C480NCR IP65 (Type 4/12) Enclosed Non-Combination Controllers Cat. No. 150-C3FCD 150-C9FCD 150-C16FCD 150-C25FCD 150-C25FCD 150-C30FCD 150-C37FCD 150-C43FCD 150-C60FCD 150-C85FCD 150-C108FCD 150-C135FCD 150-C201FCD 150-C251FCD 150-C317FCD 150-C361FCD 150-C480FCD
500/575
46
Bulletin 150

Open Type Controllers For use with Delta-Connected Motors
Rated Voltage [V AC] Open Type Motor Current (A) 1.75.1 5.116 9.127.6 10.932.8 14.343 17.352 2164 2574 34.6104 50147 47187 59234 116348 145435 183549 208625 277831 Max. kW, 50Hz Max. Hp, 60 Hz 1 1.53 37.5 310 310 510 7.520 7.520 1530 1540 2060 2075 75100 100150 100200 125200 200300 Control Power 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC Cat. No. 150-C3NBD 150-C3NBR 150-C9NBD 150-C9NBR 150-C16NBD 150-C16NBR 150-C19NBD 150-C19NBR 150-C25NBD 150-C25NBR 150-C30NBD 150-C30NBR 150-C37NBD 150-C37NBR 150-C43NBD 150-C43NBR 150-C60NBD 150-C60NBR 150-C85NBD 150-C85NBR 150-C108NBD 150-C108NBR 150-C135NBD 150-C135NBR 150-C201NBD 150-C201NBR 150-C251NBD 150-C251NBR 150-C317NBD 150-C317NBR 150-C361NBD 150-C361NBR 150-C480NBD 150-C480NBR
200/208
Motor FLA rating should fall within specified current range for unit to operate properly. Separate 120V or 240V single phase is required for fan operation.
47
Bulletin 150

Rated Voltage [V AC] Open Type Motor Current (A) 1.75.1 5.116 9.127.6 10.932.8 14.343 17.352 2164 2574 34.6104 50147 47187 59234 116348 145435 183549 208625 277831 Max. kW, 50 Hz 0.251.1 1.14 2.27.5 2.27.5 411 415 5.518.5 5.522 7.530 1545 55 75 110 132 160 200 250 Max. Hp, 60 Hz 1 15 310 310 315 515 7.520 7.525 1540 2050 2060 2575 75125 100150 125200 150250 200300 Control Power 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC Cat. No. 150-C3NBD 150-C3NBR 150-C9NBD 150-C9NBR 150-C16NBD 150-C16NBR 150-C19NBD 150-C19NBR 150-C25NBD 150-C25NBR 150-C30NBD 150-C30NBR 150-C37NBD 150-C37NBR 150-C43NBD 150-C43NBR 150-C60NBD 150-C60NBR 150-C85NBD 150-C85NBR 150-C108NBD 150-C108NBR 150-C135NBD 150-C135NBR 150-C201NBD 150-C201NBR 150-C251NBD 150-C251NBR 150-C317NBD 150-C317NBR 150-C361NBD 150-C361NBR 150-C480NBD 150-C480NBR
230
48
Bulletin 150

Rated Voltage [V AC] Open Type Motor Current (A) 1.75.1 5.116 9.127.6 10.932.8 14.343 17.352 2164 2574 34.6104 50147 47187 59234 116348 145435 183549 208625 277831 Max. kW, 50 Hz 0.552.2 2.27.5 411 415 5.522 7.522 7.530 1137 1555 2275 90 132 160 250 315 355 450 Max. Hp, 60 Hz 0.52 27.5 515 515 7.520 7.530 1030 1040 2060 2575 40150 50150 150250 200350 250450 300500 350700 Control Power 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC Cat. No. 150-C3NBD 150-C3NBR 150-C9NBD 150-C9NBR 150-C16NBD 150-C16NBR 150-C19NBD 150-C19NBR 150-C25NBD 150-C25NBR 150-C30NBD 150-C30NBR 150-C37NBD 150-C37NBR 150-C43NBD 150-C43NBR 150-C60NBD 150-C60NBR 150-C85NBD 150-C85NBR 150-C108NBD 150-C108NBR 150-C135NBD 150-C135NBR 150-C201NBD 150-C201NBR 150-C251NBD 150-C251NBR 150-C317NBD 150-C317NBR 150-C361NBD 150-C361NBR 150-C480NBD 150-C480NBR
380/400/415/460
49
Bulletin 150

Rated Voltage [V AC] Open Type Motor Current (A) 1.75.1 5.116 9.127.6 10.932.8 14.343 17.352 2164 2574 34.6104 50147 47187 59234 116348 145435 183549 208625 277831 Max. kW, 50 Hz 0.753 37.5 5.515 5.522 7.522 1130 1137 1545 2255 3090 132 160 250 315 400 450 560 Max. Hp, 60 Hz 13 310 7.525 7.530 1040 1550 1560 2060 30100 40150 50150 60200 250300 250400 300500 350600 400900 Control Power 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC 100240V AC, 50/60 Hz 24V AC/DC Cat. No. 150-C3NCD 150-C3NCR 150-C9NCD 150-C9NCR 150-C16NCD 150-C16NCR 150-C19NCD 150-C19NCR 150-C25NCD 150-C25NCR 150-C30NCD 150-C30NCR 150-C37NCD 150-C37NCR 150-C43NCD 150-C43NCR 150-C60NCD 150-C60NCR 150-C85NCD 150-C85NCR 150-C108NCD 150-C108NCR 150-C135NCD 150-C135NCR 150-C201NCD 150-C201NCR 150-C251NCD 150-C251NCR 150-C317NCD 150-C317NCR 150-C361NCD 150-C361NCR 150-C480NCD 150-C480NCR
500/575
50
Bulletin 150

Combination Enclosed (IP65, NEMA 4/12) Controllers with Fusible Disconnect or Circuit Breaker
IP65 (Type 4/12) Enclosed Combination Controllers with Fusible Disconnect Cat. No. 152H-C3FHD-33 152H-C9FHD-34 152H-C9FHD-35 152H-C9FHD-36 152H-C16FHD-37 152H-C16FHD-38 152H-C25FHD-39 152H-C37FHD-40 152H-C43FHD-41 152H-C60FHD-42 152H-C85FHD-43 152H-C85FHD-44 IP65 (Type 4/12) Enclosed Combination Controllers with Circuit Breaker Cat. No. 153H-C3FHD-33 153H-C9FHD-34 153H-C9FHD-35 153H-C9FHD-36 153H-C16FHD-37 153H-C16FHD-38 153H-C25FHD-39 153H-C37FHD-40 153H-C43FHD-41 153H-C60FHD-42 153H-C85FHD-43 153H-C85FHD-44
Current Rating (A) 3 9 9 9 16 16 25 37 43
kW 0.37 0.55 0.75 1.1 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 55 75 90 110 147
Hp (0.5 = 1/2, 0.75 = 3/4, 7.5 = 7-1/2) 0.5 0.75 1 1.5 2 3 5 7.5 10 15 20 25 30 40 60 75 100 125 150 0.5 0.75 1 1.5 2 3 5 7.5 10 15 20 25 30 40 50 75 100 125 150 200
200/208
60 85 85 108 135 201 251 317 361 480 3 9 9 9 9 16 25 30 37 43 60 85 85 108 135 201 251 317 361 480
152H-C108FHD-45 153H-C108FHD-45 152H-C135FHD-46 153H-C135FHD-46 152H-C201FHD-48 153H-C201FHD-48 152H-C251FHD-49 153H-C251FHD-49 152H-C317FHD-50 153H-C317FHD-50 152H-C361FHD-51 153H-C361FHD-51 152H-C480FHD-52 153H-C480FHD-52 152H-C3FAD-33 152H-C9FAD-34 152H-C9FAD-35 152H-C9FAD-36 152H-C9FAD-37 152H-C16FAD-38 152H-C25FAD-39 152H-C30FAD-40 152H-C37FAD-41 152H-C43FAD-42 152H-C60FAD-43 152H-C85FAD-44 152H-C85FAD-45 153H-C3FAD-33 153H-C9FAD-34 153H-C9FAD-35 153H-C9FAD-36 153H-C9FAD-37 153H-C16FAD-38 153H-C25FAD-39 153H-C30FAD-40 153H-C37FAD-41 153H-C43FAD-42 153H-C60FAD-43 153H-C85FAD-44 153H-C85FAD-45
230
152H-C108FAD-46 153H-C108FAD-46 152H-C135FAD-47 153H-C135FAD-47 152H-C201FAD-49 153H-C201FAD-49 152H-C251FAD-50 153H-C251FAD-50 152H-C317FAD-51 153H-C317FAD-51 152H-C361FAD-52 153H-C361FAD-52 152H-C480FAD-54 153H-C480FAD-54
These controllers require a separate 100240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate option code to the catalog string.
51
Bulletin 150

Combination Enclosed (IP65, NEMA 4/12) Controllers with Fusible Disconnect or Circuit Breaker, Continued
IP65 (Type 4/12) Enclosed Combination Controllers with Fusible Disconnect Cat. No. 152H-C3FBD-33 152H-C3FBD-34 152H-C3FBD-35 152H-C9FBD-36 152H-C9FBD-37 152H-C9FBD-38 152H-C16FBD-39 152H-C16FBD-40 152H-C25FBD-41 152H-C30FBD-42 152H-C37FBD-43 152H-C43FBD-44 152H-C43FBD-45 152H-C60FBD-46 152H-C85FBD-47 152H-C85FBD-48 IP65 (Type 4/12) Enclosed Combination Controllers with Circuit Breaker Cat. No. 153H-C3FBD-33 153H-C3FBD-34 153H-C3FBD-35 153H-C9FBD-36 153H-C9FBD-37 153H-C9FBD-38 153H-C16FBD-39 153H-C16FBD-40 153H-C25FBD-41 153H-C30FBD-42 153H-C37FBD-43 153H-C43FBD-44 153H-C43FBD-45 153H-C60FBD-46 153H-C85FBD-47 153H-C85FBD-48
Current Rating (A) 3 3 3 9 9 9 16 16 25 30 37
kW 0.37 0.55 0.75 1.1 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 110 147 185 220 295 0.55 0.75 1.1 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 147 185 220 257 375
Hp (0.5 = 1/2, 0.75 = 3/4, 7.5 = 7-1/2) 0.5 0.75 1 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 150 200 250 300 400 0.75 1 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 200 250 300 350 500
460
43 43 60 85 85 108 135 201 251 317 361 480 3 3 9 9 9 9 16 16 25 30 37
152H-C108FBD-49 153H-C108FBD-49 152H-C135FBD-50 153H-C135FBD-50 152H-C201FBD-52 153H-C201FBD-52 152H-C251FBD-54 153H-C251FBD-54 152H-C317FBD-56 153H-C317FBD-56 152H-C361FBD-57 153H-C361FBD-57 152H-C480FBD-59 153H-C480FBD-59 152H-C3FCD-34 152H-C3FCD-35 152H-C9FCD-36 152H-C9FCD-37 152H-C9FCD-38 152H-C9FCD-39 152H-C16FCD-40 152H-C16FCD-41 152H-C25FCD-42 152H-C30FCD-43 152H-C37FCD-44 152H-C43FCD-45 152H-C43FCD-46 152H-C60FCD-47 152H-C85FCD-48 152H-C85FCD-49 153H-C3FCD-34 153H-C3FCD-35 153H-C9FCD-36 153H-C9FCD-37 153H-C9FCD-38 153H-C9FCD-39 153H-C16FCD-40 153H-C16FCD-41 153H-C25FCD-42 153H-C30FCD-43 153H-C37FCD-44 153H-C43FCD-45 153H-C43FCD-46 153H-C60FCD-47 153H-C85FCD-48 153H-C85FCD-49
500/575
43 43 60 85 85 108 135 201 251 317 361 480
152H-C108FCD-50 153H-C108FCD-50 152H-C135FCD-51 153H-C135FCD-51 152H-C201FCD-54 153H-C201FCD-54 152H-C251FCD-56 153H-C251FCD-56 152H-C317FCD-57 153H-C317FCD-57 152H-C361FCD-58 153H-C361FCD-58 152H-C480FCD-61 153H-C480FCD-61
These controllers require a separate 100240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate option code to the catalog string.
52
Bulletin 150

Typical Wiring Diagrams
Two-Wire Configuration IEC
NEMA
Three-Wire Configuration IEC NEMA
53
Bulletin 150

Typical Wiring Diagrams, Continued
Isolation Contactor Configuration IEC NEMA
Reversing Configuration
Note: Minimum Off time equals 1.0 s.
IEC
NEMA
54
Bulletin 150

Specifications
Standard Features Selectable Selectable Selectable Selectable Selectable Start Times Initial Torque Current Limit Kick Start 450% FLA Soft Stop 2, 5, 10, 15, 20, 25, or 30 s 0%, 25%, 35%, and 65% of locked rotor torque 150%, 250%, 350%, and 450% of full load current 0, 0.5, 1.0, or 1.5 s Off, 100%, 200%, or 300% of the start time setting when wired Electrical Ratings UL/CSA/NEMA IEC 200480V AC Rated Operation Voltage 200480V~ 400V~ 200600V AC Rated Insulation Voltage 600V AC 500V~ 500V~ Dielectric Withstand 2200V AC 500V~ 200480V AC: 1400V Repetitive Peak 2500V~ 200600V AC: 1600V Operating Frequency 50/60 Hz 200480V~: 1400V 137 A 500V~: 1600V 4360 A 50/60 Hz 85 A AC-53b: 3.5-15:3585 Utilization 108 A AC-53b: 4.5-30:1770 Category 135 A AC-53b: 4.5-30:3570 201251 A AC-53b: 3.5-30: 1770 317480 A AC-53b: 3.5-30: 1770 Number of Poles Equipment designed for 3-phase only Rated Impulse Voltage 6 kV 1000V/s DV/DT Protection Overvoltage Category III Type 1 SCPD Performance High Capacity Time Delay Non-Time Delay Thermal Magnetic Circuit Breaker Class CC/J/L Max. Standard Max. Standard Max. Standard Max. Circuit Max. Standard SCPD List Max. Fuse (A) Fuse (A) Available Fault Available Fault Breaker (A) Available Fault 3 5 kA 12 5 kA 12 70 kA 6 9 5 kA 30 5 kA 30 70 kA 15 16 5 kA 60 5 kA 60 42 kA 30 19 5 kA 70 5 kA 70 42 kA 40 25 5 kA 100 5 kA 100 42 kA 50 30 5 kA 110 5 kA 110 42 kA 60 37 5 kA 125 5 kA 125 42 kA 60 Line Device 43 10 kA 150 10 kA 150 70 kA 90 Operational 60 10 kA 225 10 kA 225 70 kA 125 Current Rating 85 10 kA 300 10 kA 300 70 kA 175 (A) 108 18 kA 400 18 kA 300 70 kA 200 135 18 kA 500 18 kA 400 70 kA 225 201 18 kA 600 18 kA 600 70 kA 350 251 30 kA 700 30 kA 700 70 kA 400 317 30 kA 800 30 kA 800 69 kA 500 361 42 kA 1000 30 kA 1000 69 kA 600 480 42 kA 1200 30 kA 1200 69 kA 800 5.1 5 kA 12 5 kA 12 70 kA 6 16 5 kA 30 5 kA 30 70 kA 15 27.6 5 kA 60 5 kA 60 42 kA 30 32.8 5 kA 70 5 kA 70 42 kA 40 43 5 kA 100 5 kA 100 42 kA 50 52 5 kA 110 5 kA 110 42 kA 60 64 5 kA 125 5 kA 125 42 kA 60 Delta Device 74 10 kA 250 10 kA 250 70 kA 150 Operational 104 10 kA 400 10 kA 300 70 kA 200 Current Rating 147 10 kA 400 10 kA 400 70 kA 200 (A) 187 18 kA 600 18 kA 500 70 kA 300 234 18 kA 700 18 kA 700 70 kA 400 348 18 kA 1000 18 kA 1000 70 kA 600 435 30 kA 1200 30 kA 1200 69 kA 800 549 30 kA 1600 30 kA 1600 69 kA 1000 625 42 kA 1600 30 kA 1600 69 kA 1200 831 42 kA 1600 30 kA 1600 69 kA 1600
Power Circuit
Short Circuit Protection
Non-time delay fuses (K5). Consult local codes for proper sizing of short circuit protection.
55
Bulletin 150

Electrical Ratings Rated Operational Voltage (+10%, 15%) Rated Insulation Voltage Rated Impulse Voltage Dielectric Withstand Overvoltage Category Operating Frequency Input onstate voltage minimum, during start (IN1, IN2) Input onstate current (IN1, IN2) Input offstate voltage maximum (IN1, IN2) Input offstate current @ input offstate voltage (IN1, IN2) 337 A 4385 A Control Power with Fan, during start 108135 A 201251 A 317480 A Control Power without Fan, during start 337 A UL/CSA/NEMA IEC 100240V AC, 24V AC/DC 100240V~, 24V AC/DC 250V 250V~ 4 kV 1500V AC 2000V~ III 50/60 Hz 50/60 Hz 85V AC, 19.2V DC / 19.2V AC 9.8 mA @120V AC/19.6 mA @ 240V AC, 7.3 mA @ 24V AC/DC 40V AC, 17V DC / 12V AC <10 mA, <12 mA 215 mA @ 120V AC / 180 mA @ 240V AC, 800 mA @ 24V DC / 660 mA @ 24V AC 200 mA @ 120V AC / 100 mA @ 240V AC, 700 mA @ 24V AC/DC Fan Power Control Power 20 VA 200 mA @ 120V AC / 120 mA @ 240V AC, 600 mA @ 24V 40 VA AC/DC 60 VA 205 mA @ 120V AC / 145 mA @ 240V AC, 705 mA @ 24V DC / 580 mA @ 24V AC Steady State Heat Dissipation (W) Overload Current Range (A) 11 13 12 39 14 5.316 15 6.319 17 9.227.7 19 1030 24 12.337 34 14.343 50 2060 82 28.385 62 27108 75 34135 129 67201 147 84251 174 106317 194 120361 239 160480
Control Circuit
Controller Rating (A) 3 9 16 19 25 30 37 43 Steady State Heat Dissipation and Overload Current Range 60 85 108 135 201 251 317 361 480
Auxiliary Contacts Rated Operational Voltage Rated Insulation Voltage Rated Impulse Voltage Dielectric Withstand Overvoltage Category Operating Frequency Utilization Category Type of Control Circuit Number of Contacts Type of Contacts Type of Current Rated Operational Current (max.) Conventional Thermal Current Ith Make/Break VA Type of Control Circuit Number of Contacts Type of Contacts Type of Current Rated Operational Current (max.) Conventional Thermal Current Ith Make/Break VA Overvoltage category II, when either control or auxiliary circuit is wired to a SELV or PELV circuit. UL/CSA/NEMA IEC 250V AC/30V DC 250V~/30V DC 250V 250V~ 4 kV 1500V AC 2000V~ III 50/60 Hz 50/60 Hz D300/D300 AC-15/DC Electromagnetic relay 1 Normally Open (N.O.) AC/DC 0.6 A @ 120V~ and 0.3 A @ 240V~ 1A 432/72 Electromagnetic relay 1 Normally Open (N.O.) AC/DC 0.6 A @ 120V~ and 0.3 A @ 240V~ 1A 432/72
TB-97, -98 (OVLD/Fault)
TB-13, -14 (Normal/Up-to-Speed)
56
Bulletin 150

Electrical Ratings Side-Mount Auxiliary Contacts Rated Operational Voltage Rated Insulation Voltage Rated Impulse Voltage Dielectric Withstand Overvoltage Category Operating Frequency Utilization Category Type of Control Circuit Number of Contacts Type of Contacts Type of Current Rated Operational Current (max.) Conventional Thermal Current Ith Make/Break VA Type of Control Circuit Type of Control Circuit Number of Contacts Type of Contacts Type of Current Rated Operational Current (max.) Conventional Thermal Current Ith Make/Break VA Overvoltage category II, when either control or auxiliary circuit is wired to a SELV or PELV circuit. UL/CSA/NEMA IEC 250V AC/30V DC 250V AC/30V DC 250V 250V AC 4 kV 1500V AC 2000V AC III 50/60 Hz 50/60 Hz C300/R150 AC-15/DC-13 Electromagnetic relay 1 Normally Open (N.O.) AC/DC 1.5 A @ 120V AC, 0.75A @ 240V AC, 1.17 A @ 24V DC 2.5 A 1800/180V AC, 28V DC (resistive) B300/R300 AC-15/DC-13 Electromagnetic relay 1 Normally Open (N.O.) AC/DC 3 A @ 120V AC, 1.5A @ 240V AC, 1.17 A @ 24V DC 5A 3600/360 V AC, 28V DC (resistive)
TB-23, -24 (Normal/Up-to-Speed) TB-33, -34 (Normal/Up-to-Speed)
TB-11, -12 (Normal/Up-to-Speed)
Environmental Operating Temperature Range Storage and Transportation Temperature Range Altitude Humidity Pollution Degree Type of Protection -550 C (23122 F) (open) -540 C (23104 F) (enclosed) -2585 C (-13185 F) 2000 m (6560 ft) 595% (non-condensing) 2 IP2X
Mechanical Ratings Resistance to Vibration Resistance to Shock Operational Non-Operational Operational Non-Operational 337 A Line Power Terminals Cable Size Tightening Torque 4385 A 108135 A 201251 A 317480 A 337 A Load Power Terminals Cable Size Tightening Torque 4385 A 108135 A 201251 A 317480 A All Other Conducted Radio Frequency Emissions Radiated Emissions Electrostatic Discharge EMC Immunity Levels Radio Frequency Electromagnetic Field Fast Transient Surge Transient UL/CSA/NEMA 4 kV Contact and 8 kV Air Discharge IEC Class A Class A 8 kV Air Discharge Per EN/IEC 60947-4-2 Per EN/IEC 60947-4-2 Per EN/IEC 60947-4-2 1.0 G Peak, 0.15 mm (0.006 in.) displacement 2.5 G Peak, 0.38 mm (0.015 in.) displacement 15 G 30 G 2.525 mm2 (144 AWG) 2.32.8 Nm (2025 in-lbs) 2.595 mm2 (143/0 AWG) 11.312.4 Nm (100110 in-lbs) 23 Nm (200 in-lbs) Two M10 x 1.5 diameter holes per power pole Two M12 x 1.75 diameter holes per power pole 2.516 mm2 (146 AWG) 2.32.5 Nm (2022.5 in-lbs) 2.550 mm2 (141 AWG) 11.312.4 Nm (100110 in-lbs) 23 Nm (200 in-lbs) Two M10 x 1.5 diameter holes per power pole Two M12 x 1.75 diameter holes per power pole 0.22.5 mm2 (2414 AWG) 0.50.9 Nm (4.48.0 in-lbs)
Control Terminals
Cable Size Tightening Torque
EMC Emission Levels
57
Bulletin 150

Trip and Starts per Hour Curves
SMC-3 Overload Trip Curves Trip Class 10
Trip Class 15
Trip Class 20
Starts per Hour Curves

SMC-3 Starts per hour (14-85A) 40C,100% Duty Cycle, 20sec, 350% (with standard fan)
200 180 160 140 120

Starts
100 80 60 40 20 0 0 10 20 30 40 50 60 70 80 90
Current (amps)
150-C43 150-C60 150-C85
SMC-3 Starts per hour (108-135A) 40C, 100% Duty Cycle, 20 sec, 350% (w ith standard fan)
SMC-3 Starts per hour (201480 A) 40C, 100% Duty Cycle, 20 sec, 350% (with standard fan)
315 265 215

Starts / hour
150C201,C251 150C317,C361 150-C480
200
180
160
140
120
Start/Hour
165 115 65 15
100 80
60
40
20
150-C108 150-F135 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
60
160
260 C u r r e n t (A m ps )
360
460
0 Current (am ps)
58
Bulletin 150

Approximate Dimensions
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.
Open Type
Rating (A) 137 4385 108135 201251 317480
A 44.8 (1-49/64) 72 (2.83) 196.4 (7.74) 225 (8.86) 290 (11.42)
B 139.7 (5-1/2) 206 (8.11) 443.7 (17.47) 560 (22.05) 600 (23.62)
C 100 (4-21/64) 130 (5.12) 205.2 (8.08) 265.3 (10.45) 298 (11.73)
D 35 (1-3/8) 55 (2.17) 166.6 (6.56) 150 (5.91) 200 (7.87)
E 132 (5-13/64) 198 (7.8) 367 (14.45) 504.1 (19.85) 539.2 (21.23)
F 46.4 (1.81) 102 (4.02)
G 2 (1/16) 2 (1/16)
Mounting Hole Size 4.6 (0.18) 5.3 (0.21) 7.5 (0.295) 11.5 (0.45) 11.5 (0.45)
Weight kg (lbs) 0.86 (1.9) 2.25 (5.0) 15 (33) 30.4 (67) 45.8 (101)
Minimum Enclosure Size
Controller 137 A 4385 A 108135 A 201251 A 317480 A
A Width 224 (9) 406 (16) 762 (30) 965 (38) 1295 (51)
B Height 305 (12) 305 (12) 610 (24) 762 (30) 914 (36)
C Depth 152 (6) 203 (8) 305 (12) 356 (14) 356 (14)
Fan Requirements none none none none none
59
Bulletin 150

Approximate Dimensions, Continued
Enclosed Type Line-Connected Controllers
Controller Rating (A) 3 9 16 25 30 37 43 60 85 108 135 201 251 317 361 480 3 9 16 25 30 37 43 60
85
IP65 (Type 4/12) Disconnect Rating (A) 30 A/J 30 A/J 30 A/J 30 A/J 60 A/J 60 A/J 60 A/J 100 A/J
100 A/J
B Height Non-Combination Controller 305 (12) 305 (12) 305 (12) 305 (12) 305 (12) 305 (12) 356 (14) 356 (14) 356 (14) 762 (30) 762 (30) 965 (38) 965 (38) 1295 (51) 1295 (51) 1295 (51) Combination Controllers with Fusible Disconnect 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 610 (24)
610 (24)
A Width 305 (12) 305 (12) 305 (12) 305 (12) 305 (12) 305 (12) 406 (16) 406 (16) 406 (16) 610 (24) 610 (24) 762 (30) 762 (30) 914 (36) 914 (36) 914 (36) 406 (16) 406 (16) 406 (16) 406 (16) 406 (16) 406 (16) 406 (16) 406 (16)
406 (16)
C Depth 152 (6) 152 (6) 152 (6) 152 (6) 152 (6) 152 (6) 203 (8) 203 (8) 203 (8) 305 (12) 305 (12) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 203 (8) 203 (8) 203 (8) 203 (8) 203 (8) 203 (8) 203 (8) 254 (10)
254 (10)
85 108 135 201 251 317 361 480 3 9 16 25 30 37 43 60 85 108 135 201 251 317 361 480
100 A/J 200 A/J 200 A/J 400 A/J 400 A/J 600 A/J 600 A/J 600 A/J 15 A 15 A 20 A 30 A 40 A 50 A 80 A 100 A 125 A 175 A/175 A Plug 225 A/225 A Plug 300 A/300 A Plug 400 A/400 A Plug 600 A/600 A Plug 600 A/600 A Plug 800 A/800 A Plug
762 (30) 965 (38) 965 (38) 965 (38) 965 (38) 1524 (60) 1524 (60) 1524 (60)
Combination Controllers with Circuit Breaker
610 (24) 762 (30) 762 (30) 762 (30) 762 (30) 965 (38) 965 (38) 965 (38) 406 (16) 406 (16) 406 (16) 406 (16) 406 (16) 406 (16) 406 (16) 406 (16) 406 (16) 762 (30) 762 (30) 762 (30) 762 (30) 914 (36) 914 (36) 914 (36)
305 (12) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 203 (8) 203 (8) 203 (8) 203 (8) 203 (8) 203 (8) 254 (10) 254 (10) 254 (10) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14)
356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 610 (24) 610 (24) 610 (24) 965 (38) 965 (38) 965 (38) 965 (38) 1295 (51) 1295 (51) 1295 (51)
Dimensions for FHD-43, FAD-44, FBD-47, and FCD-48. Dimensions for FHD-44, FAD-45, FBD-48, and FCD-49
60
Bulletin 150

Enclosed Options/Accessories
Enclosed Options
Cat. No. Modification -1 -3 -4R -6P 3480 A 3480 A 43480 A 43480 A 43480 A 43480 A for 3480 A units for 3480 A units for 3480 A units -8L -8M -8B -90 -900 -901 -98 -99
Option Push Buttons Selector Switch Pilot Light Start-Stop Push Button Hand-Off-Auto Selector Switch Transformer Pilot Light - Red Run Indicator 480V Line Side Protective Module 600V Line Side Protective Module Protective Module 480V Load Side Protective Module 600V Load Side Protective Module 480V Both Line and Load Side Protective Module 600V Both Line and Load Side Protective Module 1 N.O. auxiliary contact Auxiliary Contacts 2 N.O. auxiliary contacts 1 N.O. and 1 N.C. auxiliary contacts Disconnect Auxiliary
Description
Control Circuit Transformer Control Circuit Transformer (fused primary and secondary)
N.O. disconnect auxiliary mounted on the operating mechanism N.C. disconnect auxiliary mounted on the operating mechanism
Accessories
Description Auxiliary Contact Blocks for Side Mounting with Sequence Terminal Designations 1- and 2-pole Quick and easy mounting without tools One block per device only N.O. 1 2 0 1 N.C. 0 0 1 1 Connection Diagram Cat. No. 150-CA10 150-CA20 150-CA01 150-CA11 (Form C)
Description Optional Fan Field installed
For Use With 150-C337 150-D364 150-C4385/150-D74147 Replacement 150-C108, 150-C135 150-C201, 150-C251 150-C317C480 Connects 140-M-C to 150-C325/150-D325 Connects 140-M-D to 150-C325/150-D325 Connects 140-M-F to 150-C337/150-D332 Connects 100-C0923 to 150-C319/150-D320 Connects 100-C3037 to 150-C337/150-D332
Pkg. Qty.
Cat. No. 150-CF64 150-CF147
41391-801-03 41391-801-01 41391-801-02
Connecting modules to 140-M Electrical interconnection between SMCDelta/SMC-3 and 140-M. Motor protector and SMC must be mounted separately. Connecting modules to 100-C Electrical interconnection between SMCDelta/SMC-3 and 100-C. Contactor and SMC must be mounted separately.
1 1 1 1 1
150-CC25 150-CD25 150-CF45 150-CI23 150-CI37
61
Bulletin 150

Accessories, Continued
Description For Use With 150-C337NB or 150-D364NB (line only) 480V Protective Module 150-C4385NB (line and/or load) or 150-D74147NB (line only) 150-C108480NB (line and/or load) 150-C337NC or 150-D364NC (line only) 600V Protective Module 150-C4385NC (line and/or load) or 150-D74147NC (line only) 150-C108480NC (line and/or load) Terminal Cover IEC line or load terminal covers for 108480 A devices. Dead front protection 150-C108135 150-C201251 150-C317480 Pkg. Qty. 1 1 1 1 1 1 1 1 1 Cat. No. 150-C84 150-C84P 150-F84L 150-C86 150-C86P 150-F86L 150-TC1 150-TC2 150-TC3
Current Rating (A) 108135 201251 317480
Total No. of Line Controller Terminal Lugs Possible Each Side Wire Size #6250 MCM AWG 16 mm2120 mm2 #4500 MCM AWG 25 mm2240 mm2 Line Side 3 6 6 Load Side 3 6 3 6 199-LG1 Pkg. Qty. Cat. No. 199-LF1
Line and Load terminals are provided as standard on enclosed SMCs. 185 A units have box lugs standard. No additional lugs are required. When a multi-conductor lug is required, refer to the Instruction Sheet for appropriate lug catalog number.
Description Marking Tag Sheet 10 sheets with 160 perforated paper labels each, 6 x 17 mm To be used with a transparent cover Transparent Cover 100 each To be used with marking tag sheets
For Use With 150-C, 150-D
Pkg. Qty. 10
Cat. No. 100-FMP
150-C, 150-D
100
100-FMC
Remote Reset Solenoid for remote reset of electronic overload
150-C, 150-D
193-ER1
Voltage Suffix Code

Available Coil Voltages 12 600V 50 Hz/12600V 60 Hz Standard Coil Voltages
Voltage 50 Hz 60 Hz DC 24 J J Z24 48 Z48 110 D 115 Z01 120 D 220 A 240 A
Surcharge for special voltages up to 20 pcs. (no surcharge for quantities greater than 20 pcs.)
62
Publication 150-SG009C-EN-P December 2006

Supersedes Publication 150-SG009B-EN-P July 2006 Copyright 2006 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.

Size For Size Best Value in The Industry: Selection Guide For SMC - Flex and SMC - 3

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Size For Size Best Value in The Industry: Selection Guide For SMC - Flex and SMC - 3

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SIZE FOR SIZE BEST VALUE IN THE INDUSTRY

SELECTION GUIDE FOR SMC-FLEX AND SMC-3

SMART MOTOR CONTROLLERS...

SMC-FLEX MODULAR AND COMPACT SOFT STARTER

SMC-3 A SMART AND COMPACT SOFT STARTER

WHY USE SMART MOTOR CONTROLLERS (SMCs)?

SMCs ARE IDEAL FOR APPLICATIONS WHERE:

WITH SMC SOFT STARTERS YOU BENEFIT FROM:

VOLTAGE RANGE CONTROL VOLTAGE

Reset Operation (Manual or Automatic)

PTC Power Loss Undervoltage Open Gate

Ground Fault Voltage Imbalance Overvoltage Overload

Line Fault Phase Reversal Overtemperature Excessive Starts per Hour

Three-phase Currents Power in kW* Motor Thermal Capacity Usage

4 User Configurable Auxiliary Contacts

* Depends on frame size: kW or MW, kWH or MWH

Flexible Communication Option Configurable Auxiliary Contacts

Full Metering and Diagnostics

AUXILIARY CONTACT NUMBER

SMALLEST FOOTPRINT IN THE INDUSTRY

Optional Line Side Isolation Contactor

Overload Protection FAULT Diagnostics

Configurable Auxiliary Contacts and Motor Control Typical Applications

Actual Si ze 1...37 A (45 mm)

Lifts Chillers Pumps

COMPACT SIZE WITH TRUE 3-PHASE CONTROL

Overload Actual Si ze 43...85 A (72 mm)

CONFIGURABLE AUXILIARY CONTACTS

Usual Electromechanical Star-Delta Starter

Run % Speed 100

% Speed Closed Transition

TRANSITIONLESS MOTOR STARTING ELIMINATE SWITCHING NOISES AND CURRENT SURGES

MODULAR BY DESIGN FOR INSTALLATION AND COMMISSIONING

DPI communications (same as Powerflex Drives) Programmer and backlit LCD

Catalog # 150-F251NBD Illustrated

MODULARIZING ACCESSORIES FOR THE SMC-3

2-N.O. 1-N.C. 1-N.O. & 1-N.C.

PROTECTED FOR BEST PERFORMANCE

REDUCE TEMPERATURE, INCREASE DUTY CYCLE

BUILD A MODULAR CONTROL SYSTEM

REMOTE RESET SOLENOID

IDEAL FOR A WIDE RANGE OF APPLICATIONS

SMC-Flex, Pump Contro l

SMC-Flex, Braking Contro l

CURRENT LIMIT START

WITH SOFT START

PRESET SLOW SPEED

LINEAR SPEED START AND STOP

DUAL RAMP START

IDEAL FOR A WIDE RANGE OF APPLICATIONS

PUMP START AND STOP

SMB SMART MOTOR BRAKING

ACCU-STOP POSITION CONTROL

SLOW SPEED W/BRAKING

Additional Products Available Selection Guide Chart

MODULARITY. FUNCTIONALITY. SIZE.

Our Complete Portfolio of

Smart Motor Controllers

SMC-3 Controller 200600V 1480 A S S S S S S Page 40

Visit our website: www.ab.com/catalogs

SMC Flex Smart Motor Controller

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