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Project Author:
This project report is authored by Mr. Vivek Naik.
Executive Summery:
This project report covers Setting up of a company in the field of Industrial Coating and Painting Business and as well as NDT ( Non Destructive Testing ) Inspection Services Business. The Project report also includes feasibility of the operations after careful estimation of man power expenses and operational expenses besides investment on establishment. The project report first talks of Specialized Coating Div and later of NDT Services. The project report includes Organization chart with details of services intend to provide under different divisions. Separate flow chart is given for the different processes. The project report covers different options available to the investor for additional services to give an edge to company over the competitors.
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Prepared by Vivek Naik : 00919867899395 00971553067867
INDEX
Sr. No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Description
Operational Set Up Operational Set Up (Details) Market Definition Major Competitors General Set Up Coating Div General Set Up NDT Inspection Div Mile Stone chart Organization Chart Pipe Coating Flow Chart ( Coating Div)
Process Flow Chart (Coating Div)
Page
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Coating Div: Machinery Requirement Coating Div: Manpower Requirement Coating Div: Profitability chart NDT Div: Machinery Requirement, Manpower Requirement NDT Div: Profitability Chart Feasibility Report Plant Layout Plant Layout Contd.
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2. Inspection Services
a. b. c. d. Heat treatment services Inspection of Pipeline Weld joints with Robot, Radio active substances X-Ray film viewer
C. Diversification Plans.
1. 2. Rubber Products and Services Fireproof/ Explosion Proof Equipments e. Blasting & Painting of Oil & gas Installations ( Storage Tanks, Pipelines etc) f. Internal coating of Pipes, Rig pipes, Casings & Tubing
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MARKET DEFINITION:
Markets for both divisions Specialized Coating Div, & Inspection and Quality Survey Services Div is as follows, Oman is one of the vibrant economy which has withstood adverse weather of global financial crisis due to its very strength. Oman is a balanced mix of new development and already established infrastructure. We are addressing needs of maintenance of infrastructure already established as well as the new upcoming projects. Pipe line being lifeline of the economy, the project related to pipelines are often treated as most important from countrys economical development point of view. Pipe line project is laid with long life consideration. As corrosion remains a major threat to life of pipeline, special efforts are taken for protection of pipe line against possible corrosion be it internal or external. The same it true for the other equipment in Oil and Gas e.g. Crude Oil storage or Diesel/ Petrol storage tank for refinery. Major Market Sectors which will require our services as follows, A. B. C. D. E. F. G. H. PDO Contractors of PDO e.g. Galfar, Arabian Ind, Al-Turki, GPS, City Municipality, Planning Dept (Water Supply) Airport, Sea Port Oil Trading Companies Rural Planning Cross Country Pipelines Private Oil Companies
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MAJOR COMPETITORS:
Major Players in Industrial Coating in Oman, UAE
Sr. No. Name OICC UES OMAN OMAN Year of Operations 35 15 10 5 5 10 5 5 Specialty Competent in all sort of painting and coating, Approved by PDO Competent in all sort of painting and coating, Approved by PDO Competent in specialized painting jobs Competent in specialized painting jobs Competent in specialized painting jobs Competent in specialized painting jobs Competent in Pipeline coating Competent in Pipeline coating Annual Turn Over RO.25 Millions R.O.15 Millions R.O. 10 Millions R.O.10 Millions Dhs 150 Million Dhs 75 Millions Dhs 200 Millions Dhs 200 Millions
1 2 3 4 5 6 7 8
Asha Entp OMAN Nafal Contracting OMAN Thyssencrupp UAE Gopinath UAE APC UAE Bradero Shaw UAE
1 2 3 4 5 6
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INSPEECTION
Operations of company Increase customer base, Increase Profitability of Company complete customer satisfaction
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ORGANIZATION CHART
GOLDEN EAGLE
NDT SERVICES
SERVICES HEAT TREATMENT MACHINES EXTERNAL PIPE COATING INTERNAL PIPE COATING STORAGE TANKS, STRUCTURES PAINTING INSPECTION SERVICES EXTERNAL PIPE WRAPPING (DENSO TAPE) INTUMESCENT COATING FOR BUILDING STRUCTURES HEAT TREATMENT SERVICES INSPECTN, PIPE WELD JOINTS EDDY CURRENT TEST MOBILE COATING UNIT FOR OIL INSTALLATIONS MPI , PT , UT, MFL (Flux Leakage) PIPE WELD JOINT INSP ROBOT SURVEY METERS X- RAY FILM VIEWERS
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RAW PIPE
INTERNAL COATING
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RAW MATREIAL
CLEANING BLASTING
NO
INSPECTION
YES
CORRECTION
INSPECTION PASSED
DELIVERY
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COATING DIV: Machinery, Equipment and Manpower Requirement: Sr. Machinery No. Description
1 2 3 4 5 3 4 5 6 7 8 Blasting Booth for Manual Blasting Painting Booth for Manual Painting Paint Stores Electrical Compressor Portable compressors Automatic Blasting Machine Forklift Over Head Crane for Shed Blast Pots Spray Pump Inspection Equipment
Specifications
OPTIONAL
9 10 11 12
IR / CP/Atlas Copco 1 Atlas Copco 2 4 Wheel (Wheelabrator) 1 2 Mt X 2Mt Entrance 10 Ton ( CAT/Mitsubishi) 1 25 Ton 1 Air Blast / Blast-line 5 Blast-line 3 Whirling Hygrometer 2 DFT Gauge 3 Metal Temp thermometer 2 Testing equipments Auto wrapping machine Specially Developed for 1 Manual Wrapping Machine our requirement Auto External Pipeline Specially Developed for 1 Painting Machine our requirement Internal Pipeline Painting Specially Developed for 1 Machine with controls our requirement Vehicles Truck, Pick up, Vans TOTAL:
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COATING DIV:
Manpower Requirement:
Responsibility
Managing Div Handling QC issues Communication to client Communication to GM Dealing with local authority Managing Stores, In coming /Out going Mat Managing local accounts, Petty Cash, Generating Monthly Revenue statement Generating MIS Generating DO/ Invoice Dealing with Debtors Dealing with Bank Salary Management Production Scheduling Commitment of Production Communication with QC of client Painting production, Work distribution, Work progress Efficient working of Machinery, Equipment/Machines Maintenance
Yearly Salary
9000
Qty
1
Annual
9000
2 3
4000 4000
1 1
4000 4000
Painting Supervisor
3600
3600
Painting Foreman
3000
6000
6 7 8
3 5 10
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COATING DIV:
PROFITABILITY:
Sr. No. Description 1 Annual Sales Revenue Forecast Annual Service Revenue Forecast 2 Annual Machinery/ Equipment Cost (Depreciated over 5 years) 3 Annual Manpower costing 4 Annual Other Over Heads 5 Raw Material, Consumables
Annual Annual
Amount Amount Amount 480,000 120,000 120,000 60,000 200,000 120,000 500,000 100,000
TOTAL 600,000 Note: Figures are speculative 16% profit at the end of the year. Sales figures will show rise as the operation is fully in swing.
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NDT INSPECTION SERVICES DIV: Machinery, Equipment and Manpower Requirement: Sr. Machinery No. Description
1 Crawler Robot
Specifications
6 10 24 6 Zone, 60 KV 9 Zone, 90 KV 12 Zone, 100 KV 180 KV Panoramic 300 KV Panoramic 300 KV Directional Truck, Pick up, Vans
3 4 5
X-Ray Tube
Vehicles
Manpower Requirement:
Sr. No. 1 2 3 4 5 6 7
Description
Qualified Inspector & Manager, Quality Supervisor, Document controller Stores Keeper Accountant Site Foreman Machine Operators Helpers, Riggers TOTAL
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Sr. No. Description 1 Annual Service Revenue Forecast Annual Rental Revenue Forecast 2 Annual Machinery/ Equipment Cost (Depreciated over 5 years) 3 Annual Manpower costing 4 Annual operating cost and Over Heads 5 Raw Material, Consumables
Amount Amount Amount 350,000 200,000 120,000 50,000 200,000 50,000 420,000 130,000
550,000 Note: Figures are speculative 23% profit at the end of the year. Sales figures will show rise as the operation is fully in swing.
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Sr. No. 1 2
Investment on the Land Property is not considered for above profitability. Yearly revenue figures are tentative figures and are fraction compared to lowest competitors in the field. If proposed revenue is required to be increased multifold it necessitates further investment in Infrastructure (Manpower and Machinery) for efficient production as per requirement. Operation Set up time for machinery will be 12 to 18 Months.
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PLANT LAY OUT This is multi role plant lay out: 1. External Pipe coating Plant:
Salient Features: A. Uniform Paint DFT ( dry Film Thickness) on the pipes. B. Reduction in paint consumption C. Better finish of the Painted pipes. D. More production 1. External/ Internal Pipe coating plant will reduce over thickness of the paint on the external side of the pipe there by providing more quality product besides reducing paint consumption.
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