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Decorative Products
2008-09
1. Successfully implemented the ERP project in the factories and the production system throughout its geographical spread. 2. New products for retail market (both Interior & Exterior) e.g.,Water Repellent Exterior Emulsion, Water Based Anti-corrosive Primer. 3. Products of Powder Coating offered to General Industrial & other specific customer through absorption of collaborators technology. 4. 4. Development of new decorative products Silicone Resin Emulsion Paint Heat Reflecting Emulsion Paint
Technological Prowess Made 2009-10 1. Gradually replaced lead and other harmful minerals from paints. 2. Newer, energy efficient formulations are being introduced and different shades with various quality attributes are becoming more popular through a wider spectrum of population. 3. The Company introduced WeatherCoat All Guard, in the exterior coating category. It repels water and protects buildings from moisture. 4. Setting up a state-of-the-art water based paint plant along with emulsion manufacturing facility in Hindupur, Andhra Pradesh
2010-11
1. In a major technology advancement the company started offering products with odorless and have unique corrosion and heat resistance properties. 2. The ERP system will now be extended to the British Paints Division. 3. New Protective Coating products like Anti-graffiti Polyurethane Paint for Railway High Solid Polysiloxane Paint High Solid PU Top Coats DTM Polyaspartic Coatings (A/c. Power & Infrastructure)
(c) Total
(d) Total R&D expenditure as a percentage of Total Turnover
180 160 140 120 100 80 60 40 20 0 2007-08 2008-09
12.55
0.08%
15.00
0.09%
26.29
0.14%
27.92
0.12%
57.60
0.19%
(d) Total R&D expenditure as a percentage of Total Turnover (c) Total R&D Cost
(b) Recurring
(a) Capital
2009-10
2010-11
2011-2012
Year (2011-12)
Technology
During the FY 2011-12, technology efforts have been focused on environmentally compliant technologies: 1. Water borne Acrylic Emulsion 2. Water borne Alkyds 3. High solids 4. Low VOC solvent borne; VOC = Volatile Organic Compounds.
Investment
Capital Expense Rs. 6.49 Crores Recurring Expense- Rs.37.24 Crores Total ExpenseRs. 43.73 Crores R&D Expense as %age of net revenue from operations 0.55%
Year (2010-11)
Technology
During the FY 2010-11, technology efforts have been focused on environmentally compliant technologies: 1. Eco friendly binders in Emulsions 2. Alternate Raw Materials 3. Low VOC solvent borne; VOC = Volatile Organic Compounds.
Investment
Capital Expense Rs. 3.67 Crores Recurring Expense- Rs.32.23 Crores Total ExpenseRs. 35.90 Crores
R&D Expense as %age of net revenue from operations 0.57%
Year (2009-10)
Technology
During the FY 2009-10, technology efforts have been focused on environmentally compliant technologies: 1. Removal of lead from international products 2. Self Cleaning Paints 3. Research on new functional polymers, Emulsions and Nanotechnology 4. New Surface coating Process
Investment
Capital Expense Rs. 1.21 Crores Recurring Expense- Rs. 28.43Crores Total ExpenseRs. 29.64 Crores R&D Expense as %age of net revenue from operations 0.58%
Year (2008-09)
Technology
During the FY 2008-09, technology efforts have been focused on environmentally compliant technologies: 1. Lead and Heavy metal removal from decorative paints 2. Developing products with low Volatile Organic Component (VOC) in both water based and Solvent based products in decorative and industrial paints 3. Strengthening the internal capabilities.
Investment
Capital Expense Rs. 25.90Crores Recurring Expense- Rs.27.46 Crores Total ExpenseRs. 53.36 Crores R&D Expense as %age of net revenue from operations 1.25%
Year (2007-08)
Technology
During the FY 2007-08, technology efforts have been focused on environmentally compliant technologies: 1. Up gradation of processes to reduce environmental concerns 2. Identification of alternate raw materials
Investment
Capital Expense Rs. 34.19 Crores Recurring Expense- Rs. 17.66Crores Total ExpenseRs. 51.85 Crores R&D Expense as %age of net revenue from operations 1.52%
1.40%
1.20%
1.00%
0.80%
Percentage
0.60%
0.40%
0.20%
AkzoNobel
A dutch company headquartered in Amsterdam, Netherlands Present in more than 80 countries Entered India in 1980 Has acquired ICI (Dulux paints) Key products are
Automotive & Aerospace Coatings (A&AC) Industrial Coatings Wood Finishes and Wood Adhesives Powder coatings (POW) Marine and protective coatings (MPC) Packaging coatings
Year
2007-08
2008-09
2009-10
2010-11
2011-12
Expenditure Rs 41 million Rs 40 million Rs 47 million Rs 49 million Rs 144 on R&D million R&D 0.4% expenditure as a % of turnover 0.4% 0.5% 0.5% 0.7%
80
60 40 20
0.4
0.3 0.2 0.1
Technology
AkzoNobel's proven global SAP solution called 'SATURN' has been implemented at all sites in 2009-10 Zero effluent technology End to end automated plant Color mixing and dispensing machines at retail outlets Spectrophotometer To match colour samples
Growth Drivers
Increasing per capita income and disposal income Urbanization Growth of automobile, realty and infrastructure sectors Availability of financing options Penetration in the rural market
Challenges
Cost of raw materials MNCs entering the Indian market Environment concerns Presence of Counterfeit paints: Lead to crucial downtime for customers and damage to brand value
Future trend
Smart Coating Nano coatings are considered a type of smart coatings as they are composed of extremely tiny particles and consist unique characteristic such as extreme flexibility, easy adhesion, resistance to corrosion and micro-bacterial growth. High Performance Coating Fluoropolymer coatings well known for its high performance property. It has a long life cycle and hence, is more cost efficient. Sustainable Coating The growing interest in greener coating has spurred many manufacturers to look into several technologies that will make them more environmentally friendly. Therefore, demand high functionality coating which also has less capability to help conserve energy is expected to increase in the coming years.
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