Professional Documents
Culture Documents
Session 7
Lathe Accessories
Divided into two categories
Work-holding, -supporting, and driving devices
Lathe centers, chucks, faceplates Mandrels, steady and follower rests Lathe dogs, drive plates
Cutting-tool-holding devices
Straight and offset toolholders Threading toolholders, boring bars Turret-type toolposts
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Lathe Centers
Work to be turned between centers must have center hole drilled in each end
Provides bearing surface
Support during cutting Most common have solid Morse taper shank 60 centers, steel with carbide tips Care to adjust and lubricate occasionally
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Lathe Centers
Types: revolving dead center, long point center, and changeable point center
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Grooves ground around circumference of lathe center point provide drive Work usually soft material such as aluminum
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Chucks
Used extensively for holding work for lathe machining operations
Work large or unusual shape
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Collet Chucks
Most accurate chuck Used for high-precision work Spring collets available to hold round, square, or hexagon-shaped workpieces Each collet has range of only few thousandths of an inch over or under size stamped on collet
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Magnetic Chucks
Used to hold iron or steel parts that are too thin or may be damaged if held in conventional chuck Fitted to an adapter mounted on headstock spindle Used only for light cuts and for special grinding applications
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Magnetic Chucks
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Faceplates
Used to hold work too large or shaped so it cannot be held in chuck or between centers Usually equipped with several slots to permit use of bolts to secure work
Angle plate used so axis of workpiece may be aligned with lathe centers
Faceplates
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Faceplates
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Steadyrest
Used to support long work held in chuck or between lathe centers
Prevent springing
Located on and aligned by ways of the lathe Positioned at any point along lathe bed Three jaws tipped with plastic, bronze or rollers may be adjusted to support any work diameter with steadyrest capacity
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Steadyrest
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Follower Rest
Mounted on saddle Travels with carriage to prevent work from springing up and away from cutting tool
Cutting tool generally positioned just ahead of follower rest Provide smooth bearing surface for two jaws of follower rest
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Follower Rest
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Mandrel
Holds internally machined workpiece between centers so further machining operations are concentric with bore Several types, but most common
Plain mandrel Expanding mandrel Gang mandrel Stub mandrel
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Plain Mandrel
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Expanding Mandrel
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Gang Mandrel
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Stub Mandrel
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Lathe Dogs
Drives work machined between centers Has opening to receive work and setscrew to fasten the dog to work Tail of dog fits into slot on driveplate and provides drive to workpiece Made in variety of sizes and types to suit various workpieces
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Cutting-Tool-Holding Devices
Available in three styles
Left-hand offset Right-hand offset Straight
Each has square hole to accommodate square toolbit held in place by setscrew
Angle of approximately 15 to 30 to base of toolholder
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Designated by letter R
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Straight Toolholder
General-purpose type Used for taking cuts in either direction and for general machining operations Designated by letter S
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Carbide Toolholder
Has square hole parallel to base of toolholder to accommodate carbide-tipped toolbits Holds toolbit with little or no back rake Designated by letter C
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Threading Toolholder
Designed to hold special form-relieved thread-cutting tool Has accurately ground 60 angle
Maintained throughout life of tool
Only top of cutting surface sharpened when becomes dull
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Conventional ToolPosts
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Modular tooling system must be rigid, accurate and have quick-change capabilities
Basic clamping unit or turret can hold variety of cutting tool modules
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Modular tooling system must be rigid, accurate and have quick-change capabilities
Basic clamping unit or turret can hold variety of cutting tool modules
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