PRESENTED BY

SANDEEP S S8 MECH
ROLL NO:40

INDUSTRIAL VISITS
Travancore Titanium Products Ltd. Hindustan Machine Tools Ltd. Fertilisers And Chemicals Travancore Ltd.

INDUSTRIAL TRAINING
*Kerala State Road Transport Corporation central workshop

TRAVANCORE TITANIUM PRODUCTS Ltd.

Travancore Titanium Products Ltd. was incorporated on 18th of December 1946, to produce pigment grade Titanium dioxide from ilmenite

*The Company which started production at a modest rate of 5 tonnes per day, increased its capacity in stages to the present level of 40-45 tonnes per day. *The Company also installed its own sulphuric acid plant to produce acid for captive consumption.To meet the increased requirement of sulphuric acid, a third acid plant of 300 tonnes per day capacity was also put on stream. THE PROCESS

ILMINITE POROUS CAKE : LIQOUR

SULPHURIC ACID DIL. SULPHURIC ACID TiSO4 FERRIC IRON

POROUS CAKE LIQOUR

LIQOUR

reduced

FERROUS IRON
injecting steam

BLACK LIQOUR

BLACK LIQOUR

HYDRATED TITANIA

HYDRATED TITANIA

FILTERD

LEACHING THE WASHED CALCEANED IN PULP WITH ROTARY KILN dil.H2SO4

COOLED

FINE WHITE POWDER OF TiO2

DEAGGLOMERATED IN PENDULAM MILLS

APPLICATIONS
Titanium Dioxide is an ingredient of:All types of white and pastel shades of paints
White walled tyres and car tyres Glazed paper Plastics Printed fabrics Soaps and face powders Flooring materials like linoleum, white mosaics etc. Pharmaceutical and cosmetic products Electronic components Foot-wear and leather goods Dyes and printing inks

The FACT-CD has two phases. The phase - I of the division is having facilities to produce 1,98,000 tonnes of Ammonia and 3,33,000 tonnes of Urea per annum. But due to financial crisis, these plants are not productive presently. Only phase II plants are in production now. Phase II consists of three plants namely, Sulphuric acid plant, Phosphoric acid plant and NP plant having annual capacities of 3,30,000 MT, 115200 MT of P2O5 and 4,85,000 MT of complex fertilizers respectively.

PROCESS NH3 P2O5 H2SO4 SLURRY

SLURRY

ROTORY GRANULATOR

ROTORY DRAYER

PRODUCT SIZE MATERIAL

SCREENING

THROUGH CONVEYOR

COOLER

COATER

BAGGING SECTION

APPLICATIONS *used in farming needs.

Major Manufacturing Facilities

Can handle machining of components weighing up to 10 tons

Captive foundry of capacity 2500 MT per annum Size of Grey Cast

Iron casting up to 9.5 MT & S.G. Iron up to 2 MT

A range of CNC machines for manufacturing small parts and heavy parts

Pattern shop Tool room with latest facilities In-house heat treatment plant Experienced in-house design team with CAD facility Online production monitoring and material management system Best application engineering

Major Projects Executed

*First in the country to manufacture CNC Slant Bed Turning Center through in-house development *First in the country to develop flexible turning cells *Design, development, manufacture and commissioning of fully automated flexible turning system to manufacture heavy armour penetrator for Stragegic Sector *Heavy duty CNC Turning Machines with gantry load/unload systems *Machines exported to Europe, America and Middle East Countries

INDUSTRIAL TRAINING

KSRTC CENTRAL WORKSHOP, PAPPANAMCODE

MAIN SECTIONS
*EOH SECTION *GEAR TRANSMITION SECTION *PROPELLER SHAFT SECTION *CLUTCH ASSEMBLY SECTION

*VOH SECTION
*BODY BUILDING SECTION *ELECTRICAL SECTION *TYRE REPAIRING SECTION *DIFFERENTIAL AND BRAKE SECTION *STEERING SECTION

ENGINE OVERHAULING (EOH) SECTION

Hear collects all the damaged engines and overhauls them.

The main parts of engine which overhauls here are; cylinder crank shaft piston and its assembly cylinder head fuel pump

Cylinder block

Piston and connecting rod

Crank shaft

Cylinder head

Fuel pump

After the placement of new or machined parts in the place of damaged parts the engine is re-assembled.

Re-assembled engine

GEAR TRANSMITION SECTION In this section repairs the gear transmission system.

SHIFT SLEEVE COUNTER SHAFT

MAIN SHAFT WITH IN GEAR BOX

PROPELLER SHAFT SECTION In this section inspect and repairs the propeller shaft.

CLUTCH ASSEMBLY SECTION

This section perform the repairing of the clutch system.

DIFFERENTIAL AND BRAKE SECTION In this section the repairing of the differential and brake are performed.

STEERING AND ASSEMBLY SECTION The repairing of steering assembly .

*ELECTRICAL SECTION

*TYRE REPAIRING SECTION

BODY BUILDING SECTION

In this section the bus body is builded.

VEHICLE OVERHAULING (VOH) SECTION

In this section re-assembled all the parts in the vehicle.