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Properties of Materials
focus for Machine Design.
2. Physical response of a material due to interaction with various forms of energy (i.e. thermal magnetic, etc).
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1.
3.
Mechanical properties
Strength
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breaking or yielding.
called stress.
Stiffness
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Elasticity
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Steel & other materials have wide range over which they appear to be
elastic
Plasticity
It is property of a material, which retains the deformation permanently
(without fracture), produced under external load. Plasticity of metal depends upon its nature & the environmental conditions,
Engineering Materials Lecture 04
Ductility
It is the property of a material enabling it to be drawn into wire with the
Engineering Materials Lecture 04
Brittleness
It is the property of a material opposite to ductility. It is the property of breaking of a material with little or no permanent distortion / deformation. Brittle materials when subjected to tensile loads snap off without giving any sensible elongation. Cast iron / glass are examples of brittle materials.
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Important for designing of machine tools which are subjected to sudden loads
Malleability
It is a special case of ductility, which permits materials to be rolled or hammered into thin sheets. A malleable material should be plastic but it is not essential to be so strong. The malleable materials commonly used in engineering practice are lead, soft steel, wrought iron, copper and aluminum etc
Engineering Materials Lecture 04
Toughness
It is the property of a material to resist fracture due to high impact loads,
like hammer blows. The toughness of the material decreases when it is heated.
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Resilience
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impact loads.
It is measured by the amount of energy absorbed per unit volume within elastic limit.
Creep
The property of metal by virtue of which it deforms continuously under
Engineering Materials Lecture 04
steady load OR When a part is subjected to a constant stress at high temperature for a long period of time, it will undergo a slow and permanent deformation, called
creep.
Occurs in steel at high temp. This property is considered in designing internal combustion engines,
Creep
Creep is important in the following cases: Soft metals used at room temp such as lead pipes & whit metal (lead & tin alloy) bearings etc Steam & chemical plants operating at 450 to 550C Gas turbines working at higher temp Rockets, missiles, supersonic jets Nuclear reactor field
Engineering Materials Lecture 04
Fatigue
When a material is subjected to repeated stresses, it fails at stresses below the yield point. Such type of failure of a material is known as fatigue. The failure is caused by means of a progressive crack formation, which are usually fine, and of microscopic size. This property is considered in design & production of reciprocating machines & components subjected to vibrations such as shafts, connecting rods, springs, gears, etc.
Engineering Materials Lecture 04
Hardness
It is a very important property of the metals and has a wide variety of
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meanings.
Hardness
The hardness of a metal may be determined by the following tests: (a) Brinell hardness test, (b) Rockwell hardness test, (c) Vickers hardness (also called Diamond Pyramid) test, and (d) Shore scleroscope.
Engineering Materials Lecture 04
Toughness
Hardness Creep
Energy or work Ability to withstand impact or necessary to fracture resist breaking material Ability to resist indentation abrasion/scratching Gradual, continuing deformation under an applied constant stress Scores on hardness tests Creep strength
Compressive strength : Maximum stress a material can withstand before compressive failure (MPa) Density : Mass per unit volume (kg/m^3) Ductility : Ability of a material to deform under tensile load (% elongation) Fatigue limit : Maximum stress a material can withstand under repeated loading (MPa) Flexural modulus Flexural strength Fracture toughness : Energy absorbed by unit area before the fracture of material (J/m^2) Hardness : Ability to withstand surface indentation (e.g. Brinell hardness number) Plasticity (physics) : Ability of a material to undergo irreversible deformations (-) Poisson's ratio : Ratio of lateral strain to axial strain (no units) Shear modulus : Ratio of shear stress to shear strain (MPa) Shear strain : Change in the angle between two perpendicular lines in a plane Shear strength : Maximum shear stress a material can withstand Specific modulus : Modulus per unit volume (MPa/ m^3) Specific weight : Weight per
unit volume (N/m^3) Tensile strength : Maximum tensile stress a material can withstand before
failure (MPa) Yield strength : The stress at which a material starts to yield (MPa) Young's modulus : Ratio of linear stress to linear strain (MPa) Coefficient of friction (also depends on surface finish)
Physical properties
include the thermal, electrical, magnetic & optical
Density
Density depends on weight, radius and packing of the atoms.
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Melting point
Specific heat
Specific heat is the amount of energy that must be added to or removed from a given mass of material to produce a 1C change in material. It is important in casting or heat treatment High temperature will affect the product quality by a) affecting surface finish and dimensional accuracy b) causing tool and die wear c) resulting in metallurgical changes in the material
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Thermal conductivity
Thermal conductivity indicates the rate at which heat flows within and through the material. It is directly proportional to electrical conductivity, metals like Al, Cu Au have good thermal conductivity Alloying elements with difference in thermal conductivities will have effect on thermal conductivity of alloys.
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Thermal expansion
Thermal expansion is the tendency of matter to change in volume in response to a change in temperature Coefficient of thermal expansion Materials expand upon heating & contract on cooling, but the amount vary with materials. Thermal stresses results from expansion and contraction of components. Thermal stresses may also be caused by anisotropy of thermal expansion of the material. Thermal fatigue results from thermal cycling. Thermal shock is the development of cracks after a single thermal cycle.
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Electrical conductivity is a measure of how well the material conducts electric current, e.g., Cu, Al
Electrical resistivity is the inverse of conductivity, and materials with high resistivity (insulators).
These properties vary not only with material, but also with temp & the way the material has been processed
critical temperature.
Resistance to corrosion
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Machinability
It is the property of a material, which refers to a relative ease with which a
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etc.
It depends upon mechanical & physical properties, chemical composition & microstructure of metal & cutting conditions