DFMA PAPER LAYOUT GAUGING

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SADASIVAM N IDM11012
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Outline
Time

to tap the Metrology basics out! What is Paper Layout Gauging? Position Tolerance Review Paper Layout Gauging An Insight Advantages Summary

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Lets tap the Metrology basics Out! Team A

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Lets tap the Metrology basics Out! Team B

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So, What are gauges??

Gauges are indirect reading instruments. Gauges does not give the exact measurement, but will tell if the part is accepted / rejected. More faster and accurate Suitable for inspecting mass production jobs. Requires minimal inspection skills.

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What is Paper Layout gauging?

Paper Gauging is also an inspection technique to ensure produced feature conformance to the engineering drawing. Provides geometric verification through a graphical representation of the collected inspection data.

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Why Paper Layout gauging?

Most dimensional inspection techniques measure parts in relation to a square, where as the position tolerance specified using GD&T are round. Paper gauging provides a convenient and accurate method for converting these measured values into the round, polar coordinate system. In short, paper gauging is used to inspect the position of a feature. Paper gauges are made up of plastic material called Myler. 1/4/13

Why Paper Layout gauging?

Most dimensional inspection techniques measure parts in relation to a square, Cartesian coordinate system; where as the position tolerance specified using GD&T are round. Paper gauging provides a convenient and accurate method for converting these measured values into the round, polar coordinate system.

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Position Tolerance - Review

Tolerance on Position

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Position Tolerance An Example

Virtual Condition of Pin feature

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Position Tolerance An Example Condition of Hole Virtual

feature

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Position Tolerance An Example Assembly

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Paper gauging An insight

An Example

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Paper gauging An insight

Inspection data

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Paper gauging An insight

Position Tolerance & FOS

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Paper gauging An insight

Paper Gauging

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Advantages
Reduces cost and time. - High cost & time for design & manufacturing of functional gauge is eliminated. Inspectors can conduct animmediate, inexpensive functional inspection at theirworkstations. Eliminates gauge tolerance and wear tolerance. - Functional gauge normally allows 10% of the tolerance assigned to the part to be used as gauge tolerance. Often additional wear allowance of up to 5% will be designed into functional gauge. This couldallow upto15% of the part tolerance assigned to the functional gauge.

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Limitations
Quantity is less. Random sampling.

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Summary
This presentation has thrown some light on: How does gauging differ from measuring? What is Paper gauging? Why Paper gauging is required? Explanation on Paper Gauging with an example.

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