Specifications

Coal req for 600 MW Working Hrs of CHS Rated system capacity

402 TPH 16 Hrs 1400 TPH

Crushed coal storage capacity 21 Days Stored size (-)25mm

Transportation through Trucks

COAL HANDLING SYSTEM 2

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Unloading from port to plant

Receiving & Feeding to crusher

Stacking

Reclaiming

Blending

Bunker feeding

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COAL HANDLING SYSTEM

Trucks (ROM coal)

Track hopper

Paddle feeder

Belt conveyor

ILMS (BCN3A\3B) Coal size 300mm Crusher

Screener Coal size -25mm Belt feeder

Trunk conveyor

SCR (Stacking)

Stock pile SCR (Reclaiming)

Trunk conveyor

Direct feeding
Belt conveyor Metal detector (8A\8B)

Inline conveyor scale (9A\9B)

Inline Magnetic Separator (9A\9B)

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COAL HANDLING SYSTEM

Single truck capacity (40-60)T No of trucks req per hour 35 Trucks operation time per day 16hr

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COAL HANDLING SYSTEM

75m length.
One rake storage capacity. RCC construction with TISCRAL liners of 20 mm thickness.

Provision for laying railway track on track hopper.

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COAL HANDLING SYSTEM

Install under the track hopper .

Rotary discharge type Hydraulic Driven

4 nos. ( 2 W + 2 S ).
Capacity 800 TPH .

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COAL HANDLING SYSTEM

Vibrating Grizzly type screens. 1 working + 1 Stand by Each 1400 TPH capacity. Screening Size (-)25 mm

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COAL HANDLING SYSTEM

1 working + 1 Stand by

Each 1400 TPH capacity.

Ring Granulator Type Crusher.

Lump coal size

Crushed size

- 300mm
- 25 mm

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COAL HANDLING SYSTEM

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One working + one stand by Reversible rail mounted type. Operating on bi-directional conveyor ( 11&12). Stacking & Reclaiming Capacity 1400 TPH. Length of the Boom conveyor 43 m. Track gauge length 7 m. During Reclaiming 50 discharges of bucket wheel per minute

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UNI DIRECTIONAL

BI-DIRECTIONAL

Belt sway less and controllable Power consumption is high

Belt sway is high Power consumption is low

** Though the initial cost of the bi-directional conveyor is high, it is been selected . Because the power consumption is less.. Trunk conveyor length
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700m.
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Trapezoidal
Pile formed by slewing of stacker II. Boom conveyor length 43 m III. More amount of coal can be stored IV. High cost of SCR
I. I. II. III.

Triangular
Formed by Single point discharge Boom conveyor length 30m Less in amount

IV.

Low cost of SCR

Proposed cross section ------------ TRAPEZOIDAL

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350

8.75 M

40 M

500 M

Crushed coal storage capacity units

21 days for 2*600 MW

Total stock req including PLF

No of piles

3,44,433 Tonnes.
4

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COAL HANDLING SYSTEM

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PARMETERS

DESIGN COAL(50:50)

SM COAL

INDIAN COAL

Proximate Analysis(ARB)

In %

In %

In %

Ash VM FC Sulphur HGI

20.68 27.59 28.58 0.44 47

2.04 33.98 28.16 0.29 47

39.31 21.20 28.99 0.59 45

GCV in Kcal/Kg
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3932

4134

3729
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COAL HANDLING SYSTEM

Blending = 50% SM coal + 50% high ash Indian coal . Coal stored in different stockpiles would be blended by reclaiming coal from different stock piles and conveying the same on the common succeeding conveyors.

Flow would be divided by flow dividers at the head

end of the trunk conveyors.

Not a homogeneous mix.

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Rated capacity

1400 TPH.

Width

1400 mm.
350 2.8 m/s.

Troughing Angle Belt Speed

With Fire retardant grade cover Motor capacity 1.25 of the rated

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IDLERS

BELT PULLEY

LOAD CELLS
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COAL HANDLING SYSTEM

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Conveyor Gallery
Walkways

Conveyor tunnel
Brakes

Belt Cleaners

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COAL HANDLING SYSTEM

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Brakes
Electro-hydraulic thrustor brakes of fail safe design to adjust

the coasting time of the conveyors in order to prevent spillage of material

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COAL HANDLING SYSTEM

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V type internal belt cleaner

External belt cleaner

Sprung blade type belt cleaner

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 ILMS Remove tramp iron & other magnetic materials provided @ conveyors BCN- 3A/B & 9A/B

Metal detector
Detect non magnetic metal pieces & heavy

iron pieces Provided on BCN 9A/B

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@ BCN 1A/1B @ BCN 9A/9B

Measure & control of coal arrival Measure the amt of coal feed to the boiler bunker.

In SCR

Measure the coal avail in the stock yard & to know the rate of stacking & reclaiming

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COAL HANDLING SYSTEM

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@ BCN 1A/1B @ BCN 9A/9B

Measure & control of coal arrival Measure the amt of coal feed to the boiler bunker.

In SCR

Measure the coal avail in the stock yard & to know the rate of stacking & reclaiming

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COAL HANDLING SYSTEM

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@ BCN 1A/1B @ BCN 9A/9B

Measure & control of coal arrival Measure the amt of coal feed to the boiler bunker.

In SCR

Measure the coal avail in the stock yard & to know the rate of stacking & reclaiming

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Dry fog

Compressed air + water.

Used to suppress and control dust in crusher

houses, junction towers and transfer houses.

principle of agglomeration. Dust + fog droplets Settle down.

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Wagon tipplers for unloading BOX-N wagons. Track hopper for receiving BOBR-N wagons . Marshalling yard and railway track on the track hopper. Four additional piles with two combined stacker cum reclaimer.

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