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HP TURBINE MS
IP TURBINE
LP TURBINE
TG SET
CRH NRV
HPSV HPCV
IPSV IPCV
GENERATOR
IPCV IPSV
HRH
Condenser
BOILER
GENERAL SCHEME
Steam from boiler
100MW 80MW 120MW 120MW 80MW 3000rpm 3000RPM 2900 rpm 3000rpm 3100rpm
Turbine
Generating Station
Generator Speed
Load Consumer
3150
3100
3000
2900
2850
1500
180
Different oils, their colour codes, sources and purpose in KWU Governing System
S.No 1. Name of Oil
LEGENDS
Colour Code
Control Oil
2. 3. 4. 5. 6. 7.
Trip Oil Aux Trip Oil Start-up Oil Aux Start-up Oil Aux Secondary Oil Secondary Oil (HP/IP) Primary Oil Test Oil Drains
Purpose To establish Trip Oil, Aux Trip Oil, Trip Oil, Start-up Oil, Aux Startup Oil, Aux Secondary Oil, Secondary Oil, Primary Oil, Etc 2 Main Trip Valve (4.8-6 Kg/cm ) To reset , Open & Trip stop valve Main Trip Valve (4.8-6 Kg/cm2) Starting Device ( 5.5 Kg/cm2) Starting Device ( 5.5 Kg/cm2) Speeder Gear ( 2.3-4.8 Kg/cm2) Hyd/Electro-Hyd Converter ( 0-6 Kg/cm2) Primary Oil Pump ( 0-2.3 Kg/cm2) Over Speed Test Device ( 2.0 Kg/cm2) To trip Hydraulic Trip Device To assist Resetting & Opening Stop Valves To Reset Main Trip Valve & Hydraulic Trip Device Input Signal to Hydraulic Converter To govern HP/IP Control Valve opening Feedback speed signal for HG To test Over Speed Test Device
8. 9.
10.
CONTROL OIL OIL TAKEN FROM AOP/MOP DISCHARGE HEADER FOR THE GOVERNING SYSTEM TRIP/AUX TRIP OILTHESE TWO OIL CIRCUITS ARE ESTABLISHED THROUGH MAIN TRIP VALVES UNDER RESET CONDITION. START-UP/AUX START-UP OIL THESE TWO OIL CIRCUITS ARE ESTABLISHED TO ITS PEAK PRESSURE THROUGH STARTING DEVICE AT 0% POSITION AND PRESSURE STARTS REDUCING WHEN POSITION OF THE STARTING DEVICE IS RAISED. AUX SECONDARY OIL THIS OIL CIRCUIT IS NOTHING BUT OUTPUT OF HYDRAULIC GOVERNOR AND INPUT TO HYDRAULIC CONVERTER. SECONDARY OIL CONVERTER. OUTPUT OF HYDRAULIC/ELECTRO-HYDRAULIC
TEST OILTHIS OIL CIRCUIT IS ESTABLISHED TO TEST OVER SPEED TRIP DEVICE WHEN TURBINE IS RUNNING AT RATED SPEED.
REMOTE TRIP SOLENOID VALVESTHESE ARE TWO IN Nos. AND WHEN ANY TURBINE TRIP GETS INITIATED, THE SOLENOIDS GETS ENERGISED AND CONTROL OIL GETS DRAINED THROUGH THE VALVES AND TRIPS THE MTV. MAIN TRIP VALVESTHESE ARE TWO IN Nos. AND CALLED THE MAIN TRIP GEAR. ALL THE TURBINE TRIPPINGS TAKE PLACE THROUGH THIS DEVICE. UNDER NON-TRIP CONDITION ESTABLISHES TRIP & AUX TRIP OIL AND USED FOR RESETTING/OPENING THE STOP VALVES AND PRODUCING HP/IP SECONDARY OIL.
STARTING DEVICE AS THE NAME OF THIS DEVICE SUGGESTS, THIS DEVICE IS USED FOR RESETTING AND OPENING THE STOP VALVES AND , MAIN TRIP VALVES & HYDRAULIC TRIP DEVICES. THIS DEVICE EITHER BE OPERATED MANUALLY BY HAND WHEEL OR FROM REMOTE (MCR) THROUGH MOTORISED ACTUATOR. SPEEDER GEAR THIS DEVICE IN COMBINATION WITH STARTING DEVICE FORMS HYDRAULIC GOVERNOR AND PROVIDES INPUT HYDRALIC SIGNAL TO HYDRAULIC CONVERTER. THIS DEVICE EITHER BE OPERATED MANUALLY BY HAND WHEEL OR FROM REMOTE (MCR) THROUGH MOTORISED ACTUATOR. HYDRAULIC/ELECTRO-HYDRAULIC CONVERTERAMPLIFIES&CONVERTS HYDRAULIC /ELECTRICAL SIGNALS TO HYDRAULIC SIGNALS ( HP/IP SECONDARY OIL) FOR THE OPERATION OF HP/IP CONTROL VALVE. HYDRAULIC TRIP DEVICESTHESE DEVICES PROVIDE MANDATORY PROTECTIONS OF THE TURBINE BY DRAINING AUX TRIP OIL. THESE DEVICES ARE RESET BY AUX STARTUP OIL.
TEST V/V
Electro-Hyd Converter
Hyd Converter
Start-up Oil
Starting Device
RAISING STARTING DEVICE POSITION TO DE-PRESSURISE BRINGING THE STARTING OIL TO OPEN POSITION TO BUILD START-UP & AUX STATR-UPDEVICE TO 0STOP VALVES AND START-UP & AUX STATR-UP OIL TO RESET OIL PRODUCING AUX SECONDARY STOP& MAIN TRIP VALVES AND HYD. TRIP DEVICE
Hand Wheel Motor
STARTING DEVICE
TO MTV & HTD V/V
CONTROL OIL FROM AOP/MOP
Drain
75 50 25 0
Starting Device In %
100
STARTING DEVICE
Position at MCR
RESETTING OF MTV FOR TRIPPING OF TRIP/AUX ESTABLISHINGMTV FOR KILLING TRIP OIL TRIP OIL
DRAIN
TRIP OIL TO RESET/OPEN STOP VALVE & FOLLOW-UP VALVES ETC TO PRODUCE SECONDARY OIL (0 Kg/cm2) PRODUCE SECONDARY OIL (4.8-6.0
Kg/cm2)
RESETTING OF MTV
REMOTE TRIP SOLENOID OPERATED VALVES
TRIP OIL TO HOLD STOP V/VS & AND TO PRODUCE SECONDARY OIL A O P D i s h a r g e h e a d e r AUX TRIP OIL TO HYDRAULIC TRIPING DEVICES AOP/ MOP
TRIP OIL TO HOLD STOP V/VS & AND TO PRODUCE SECONDARY OIL
DRAIN
AUX START-UP OIL TO RESET HYD TRIP DEVICES AUX TRIP OIL TO HYDRAULIC TRIPING DEVICES
RESETTING OF RTSV, HYD. TRIP DEVICES & MTV THROUGH REMOTE TRIP SOLENOID OPERATED VALVES
TRIP OIL TO HOLD STOP V/VS & AND TO PRODUCE SECONDARY OIL
MTV
DRAIN
Filter
S/D
AUX START-UP OIL TO HYD TRIP DEVICE HYD TRIP DEVICE AUX TRIP OIL TO HYD TRIP DEVICE
OPENING OF STOP VALVES BY RAISING RESETTING OF RTSV(DE-ENERGIZING) & STARTING DEVICE HYD. TRIP DEVICES & MTV THROUGH DRAIN STARTING DEVICE AT 0 POSITION
STOP VALVE
Drain
TEST OIL
Drain
Resetting Of Low Vacuum Trip Device Tripping Of Low Vacuum Trip Device
Vacuum Atmosphere
HYDRAULIC GOVERNOR
Aux Secondary Oil To Hyd. Governor
Starting Device
Speeder Gear
75 50
Trip Oil From MTV
100
25 0
Speeder Gear In %
Aux Follow-up Valve Control Oil Primary Oil (0-2.3Kg/cm2) Speeder Gear Primary Oil Pump
75 50 25 0
100
Starting Device In %
Starting Device
Link
Start-up oil
75 50
Control oil
100
25 0
Starting Device In %
75 50
Primary Oil LINK Primary Oil Pump
100
25 0
Starting Device In %
HP Sec. Oil
HG & EHG
Aux Sec Oil from S/G Hydraulic Converter Amplifier Piston
Control Oil
Trim Device
Amplifier Piston
Trim Device
HG/EHG
INPUT
ORIFICE
ELECTRO-HYD GOVERNOR
HYDRAULIC GOVERNOR
DRAIN-1
OUTPUT
DRAIN-2
CONTROL V/V SERVO-MOTOR What happens when What happens when secondary oil pressure secondary oil pressure decreases very fast ? decreases slowly ? rises ?
Pilot Valve of HPCV
Drain
d Spring side
e Valve side
Control Oil
Drain
e Valve side
Drain
Secondary Oil
Test Valve
Trip Oil
Solenoids (SVX)
Change-Over Valve
Aux-Start Up Control Oil Starting Device Aux Follow-up Valve Speeder Gear
Primary Oil
THANKS GIVING
THANKS FOR LISTENING TO AND SPARING YOUR OF SHOW TIME END VALUABLE FOR THIS PRESENTATION
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