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OPTIMIZATION OF ACRYLIC SHEET HOLE EXPANSION WHILE DRILLING, USING TAGUCHI APPROACH
PROJECT MEMBERS Yogesh Narayan Kokare. Prathamesh Prakash Naik. Prathamesh Prabhakar Parab. Vaibhav Kashiram Puralkar. PROJECT GUIDE Prof. Gayatri Abhyankar.
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INTRODUCTION ACRYLIC
Belongs to the family of man made or synthetic plastics. Have excellent mechanical properties and provide an easy replacement of glass.
Wide range of application in engineering, medical and domestic fields e.g. Aquariums, Sandals, in Furniture, Aircraft windows, Motor bike visors. [1] 2
PROJECT AIM
Investigate the effect of drilling parameters on hole size expansion such as: cutting speed drill point angle sheet size drilling tool material.
Make use of Taguchi method to achieve the minimum hole size expansion in drilling of acrylic sheet. 4
SR. NO.
KEYWORDS
AUTHOR NAME
OBJECTIVE
Drilling Parameter to achieve minimum Hole Expansion by using Taguchi Approach
CONCLUSION
Taguchi method can successfully verify the optimum cutting parameters[1]
Optimization of burr height in drilling of commercial Acrylic sheet using Taguchi method
higher cutting speeds and higher feed rate produces better results with higher tool angle (140 degree)[2].
DRILLING TAGUCHI
force and surface roughness in drilling composite material using Taguchi analysis and neural network
the feed rate and the drilldiameter are recognized as the most significant factors affecting the thrust force, while the feed rate and spindle speed are seen to make the largest contribution to the surface roughness[3]
DRILLING TAGUCHI
response of the S/N ratios and ANOVA showedthat cutting speed was the least effective factor while feed was the most significant followed by the drill point angle for minimum tool 6 wear[4]
PROPOSED METHODOLOGY
PROBLEM IDENTIFICATION
BRAINSTORMING SESSION
EXPERIMENTAL DESIGN
RUN EXPERIMENT ANALYZE RESULTS CONFIRMATION RUNS
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PROBLEM IDENTIFICATION
During drilling of commercial acrylic sheet due to heat generated at tool work interface drilled hole get expanded.
BRAINSTORMING
IDENTIFICATION OF CRITICAL VARIABLES
CONTROL FACTORS
Hole expansion
1
500 RPM
2
1000 RPM
3
1500 RPM
80
118
130
8 MM
10 MM
12 MM
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EXPERIMENTAL DESIGN
DETERMINATION OF EXPERIMENTAL OBJECTIVES
1. MORE THE BETTER 2. AVERAGE IS BEST 3. LESS THE BETTER
As our aim is to minimize hole expansion LESS THE BETTER objective is chosen
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EXPERIMENTATION
Drilling is to be done on RADIAL DRILLING MACHINE as shown in Fig.
Analysis approaches like ANOVA is to be used for analysis using TAGUCHI METHOD
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ANALYSIS
For analysis Taguchi L 18 orthogonal array is chosen
A - SPEED
B - TOOL ANGLE
C - TOOL MATERIAL
EXPECTED OUTCOME
The level of the best cutting parameters on the Hole Expansion is to be determine.
REFERENCES
[1].Irfan Khan,DheerajLuthra, MukeshVerma (2012),Selection of optimum Drilling Parameter in Drilling of commercial Acrylic sheet to achieve minimum Hole Expansion by usingTaguchi Approach.,(IJEST) Vol. 4 No.04. [2]. Irfan Khan ,Mukesh Verma , S .S Mann. ( 2012),Optimization of burr height in drilling of commercial Acrylic sheet using Taguchi method,(IJERA), Vol. 2, Issue 1, Jan-Feb. 2012 pp. 305-310. [3] C.C. Tsaoa, H. Hochengb(2008) , Thrust force and surface roughness in drilling composite material using Taguchi analysis and neural network, journal of materials processing technology 203 (2008) pg. no. 342348. [4] AlperUysal , MirigulAltan&ErhanAltan (2011) , Effects of cutting parameters on tool wear in drillingof polymer composite by Taguchi method,Int J AdvManufTechnol (2012) 58:915921.
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Thank You
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