UNDERSTAND MACHINE PROCESS

Teknik Kendaraan Ringan Semester 1nd Class X Dasar Kompetensi Kejuruan SK-KD 1TH

TARGET OF LESSON
Student understand how to make something with stell Student understand machine process

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DIAGRAM ALUR PENCAPAIAN KOMPETENSI

CASTING

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CASTING
Casting is a pour liqiud material process (steell or plastic) in the cast to make machine component

Liquid steel pour to cast

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CASTING PROCESS

expandable

Nonexpandable

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MAKING MANUAL CAST

Workpiece dimensions that will be made

casting process

in order to cover the print with sand Casting product

print ready
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SAND CAST MANUFACTURING

A. GRINDER SAND B. MIXING SAND

C. SIFTING
D. SEPARATION MAGNETIC E. SAND COOLIN
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EKSPANDABLE (EXPANDABLE MOLD CASTING)

Expandable mold casting is a generic classification that involves sand, plastic, shell, plaster, and molding investment (lostwax technique). This method involves the use of molds and mold as disposable

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SAND CASTING

The casting sand molds

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PLASTER CASTING

Casting with a cast almost the same as sand casting except in the plaster changed with sand.

Gypsum mixture consists essentially of 70-80% 20-30% gypsum and gypsum and water reinforcement.

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CASTING PLASTER, CONCRETE, PLASTIC OR RESIN

Using the casting of concrete, not plaster casting, allows us to make a carving, fountain, or outdoor seating. Next is to create a sink (washstands) is interesting, washstands and shower stalls with a diverse mix of colors will produce an interesting pattern as it appears on the marble / ravertine

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CENTRIFUGAL CASTING

Centrifugal casting forming their own power using sand molds are played with constant velocity

water turbine casting products

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DIE CASTING
Die casting is a metal printing process using a very high emphasis on low temperature

One of die casting products

Die casting
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VELOCITY COOLING

Speed in the cooling property affecting cast, quality and microstructure. Cooling speed is controlled by the print media.

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KNOWING MACHINE PROCESS

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MACHINE PROCESS
Machining process is like a metal cutting process

The process of cutting with a pressing machine Conventional cutting process with machine tools Unconventional cutting process.
Cutting process using pressing machine: the cutting (shearing), pressing (pressing) and withdrawals (drawings, elongating). Conventional cutting process with the process of machine tools including lathe (turning), the process frais (milling), and sekrap (shaping). Unconventional cutting process for example by machine EDM (Electrical Discharge Machining) and wire cutting

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MACHINE PROCESS

Some machining process: 1. Lathe (Turning / Lathe) 2. Frais (Milling) 3. Sekrap (Planning, Shaping) 4. Drill (Drilling) 5. Grinding (Grinding) 6. Drilling (Boring) 7. Pelubang (Punching Press) 8. Surface Grinding (Surface Grinding

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CHIPS FORMATION

The types and forms of chips process machining at the time began to take shape
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CHIPS FORMATION

Some forms of machining processes chips results

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CHIPS FORMATION

Formation of two-dimensional chips

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CHIPS FORMATION

Cutting areas that described the current lines. When the workpiece material moves from one piece of material to the slide, then cut off, and then became chips
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CHIPS FORMATION
Schematic drawings of chips formation analogous to the shift of a deck of cards

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HEAT PROCESSING
Rolling

Rolling Machine

Red-hot steel bars, transformed into useful products through the rolling Forging Forging hammer, forging stricken, upset forging, press forging, and forging rolls. One result of the process of refining the grain processing is caused by recrystallization.
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BIBLIOGRAPHY: BSE Memahami Proses-Proses Dasar Kejuruan

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