Professional Documents
Culture Documents
(1) Volume of production- The Production Planning is expected to reduce manufacturing costs. In case of custom order job shop, the planning of production is limited to planning for purchase of raw materials & components & determination of work centers which have the capacity of manufacturing the product In high volume operations, extensive production planning is necessary in planning for design of both the product & the production processes in order to achieve substantial cost reduction when large number of products are produced. (2) Nature of production processes In job shop- Production planning may be informal & the development of methods is left to the individual workman who is highly skilled. In high volume production- many product designers, equipment designers, process designers & method engineers are involved in designing the product & manufacturing process.
Production Planning
Production Control
Out-Puts i) Production capacity plans. (Plant location, layout, size, capacities etc ii) Major sub contracting plans. iii) Major machinery & process plans. i) Employment plan ii) Machinery & utility plans iii) contract & material supply contract iv) Facility modification plan
i) Short range production schedule for end products ii) Short range production schedule for parts, components, subassemblies & final assembly iii) Short range plan for purchasing materials iv) Short range shop-floor plans
i) Long Range demand forecast ii) Availability of fund & Business analysis iii) Capacity data & Analysis Intermediate Range demand forecast
i) Short Range demand forecast ii) On hand customer orders iii) Other orders ( IntraCompany) iv) Availability of material from suppliers
i) Master production schedule ii) Capacity requirement Planning iii) Material requirement planning
Source of Information
1-The sales order or the order accepted by marketing 2-Design deptt which translate customer needs in to specifications 3-Drawing & Bill of materials (BOM), Material stock card 4-Standard & special tools 5-Process sheets Load charts Process capability study
Department
1-Marketing deptment 2-Engg, purchase & stores 3-PPC deptt
6-Work measurement Data 7-M/c load & sch. Chart 8-Production report
Sales forecast
Preparation of production Budget FIN/PRODUCTION Preparation of details by Engg Deptt (Drg/BOM/Spec Production Planning- supplies data to dispatch section Customer Authorisation for production- despatch of prodn order Management Feedback
Production Procedure
R&D
Production
PPC
Quality Control
Maintenance
Order preparation
Material Control
Tools Control
Scheduling
Dispatching
Program