Professional Documents
Culture Documents
ALGORITHM FOR FUTURE ANTICIPATIVE REASONING (AFAR) FOR AGV IN AN AUTONOMOUS DECENTRALIZED FLEXIBLE MANUFACTURING SYSTEM
Abhijith Gopinath S1/ M-Tech (Production Engineering) Roll No. 1
CONTENTS OF PRESENTATION
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. FLEXIBLE MANUFACTURING SYSTEM (FMS) AUTOMATED GUIDED VEHICLE (AGV) AUTOMATED GUIDED VEHICLES IN FMS CENTRALISED FMS AUTONOMOUS DECENTRALISED FMS (AD FMS) ALGORITHM FOR FUTURE ANTICIPATIVE REASONING IN AD FMS MODEL OF AD FMS STUDIED ALGORITHM OF HYPOTHETICAL REASONING PROPOSED HYPOTHETICAL REASONING ANTICIPATING AD FMS CONDITIONS AFAR FOR PART INPUT AGV WITH INTELLIGENT KNOWLEDGE (AGVwIK) CONCLUSION REFERENCE
Flexibility in manufacturing means the ability to allow variation in parts assembly and variations in process sequence, change the production volume and change the design of certain product being manufactured.
ADVANTAGES OF FMS
To reduce set up and queue times Improve efficiency Reduce time for product completion Utilize workers better Improve product routing Produce a variety of Items under one roof Improve product quality Serve a variety of vendors simultaneously Produce more product more quickly
Functions 1. Random, independent movement of parts between stations. 2. Handle a variety of part configurations. 3. Temporary storage. 4. Convenient access for loading and unloading. 5. Compatible with computer control.
Forklift Trucks
Conveyor Belts
Robotic Arms
An Automatic Guided Vehicle (AGV) is a mobile robot that follows markers or wires in the floor, or uses vision or lasers. They are most often used in industrial applications to move materials around a manufacturing facility or a warehouse.
The most important advantage of AGV is that it can be optimally integrated to any manufacturing system.
AGV SYSTEM
1 = Automated Guided Vehicle 2 = Management system
5 6 6 4
3 = Data transmission
4 = Guide track (laser, inductive, optical) 5 = Loading/ Unloading Points
3
1 2
The shop floor layout is fed into the AGV as a .dft program. Based on the instruction received the AGV moves along the specified path and performs the operation
Current Position
The AGVs are provided with sensors to prevent collision. At intersections AGVs pass on a First come First Pass Basis.
CENTRALISED FMS
The route planning of AGV systems is determined by centralised decision making system, which controls the entire shopfloor.
Central Computer
AGV
Position
Onboard Controller
Guide Path
The routing instructions are sent to different AGVs to perform the task.
CNC M/C
The AFARs real-time production scheduling is done by using 2 types of hypothetical reasoning: 1. Action Decision Hypothetical Reasoning (ADHR) that decides where the AGV will move to. 2. Part Input Hypothetical Reasoning (PIHR) that decides the kinds of parts to be input onto the production floor.
The operating condition of AGV is eternally broadening like a tree structure, where the node is assumed as the next AGV action.
The MC with higher selection priority means that it still has many tasks remaining and is given a top priority to be selected as TRUTH.
Where, max.parts.N : Maximum number of possible part input AllProPt : Numbers of all parts at AGV or MC destination.N : Total numbers of destinations, i.e., AGV, MC, parts and product warehouse. It is a value of determining the number of parts that are under machining or transferring process,
Ff = destination.N Fp
Where, destination.N : Total numbers of destinations, i.e., AGV, MC, parts and product warehouse.
Fp : Function of Part Warehouse Selection Priority.
Where, TotalProT(n) : Total time for processing part n ProRate(n) : Production rates of product n CompPt(n) : Numbers of product n that have completed machining process AllCompPt : Numbers of all that have completed machining process ProPt(n) : Numbers of part n at AGV or MC AllProPt : Numbers of all parts at AGV or MC
A MC with a lower production rate has a higher value of task decentralization, that results in the MC to be selected easier.
Vallarpadam ICTT
CONCLUSION
The branch of automation is witnessing major advancements. In this paper, a technique was proposed to anticipate the next action of AGV, which will improve the efficiency of Autonomous Decentralized Flexible Manufacturing System (AD-FMS) Environment. We have also discussed on how to apply this technique in automated container terminals. AFAR will be a milestone in the field of logistics.
REFERENCE
This presentation was based on a research paper published in World Academy of Science, Engineering and Technology Journal 09/2007 issue
OTHER REFERENCES
1. www.wikipedia.com 2. M. P. Groover, Automation, Production System and Computer Integrated Manufacturing 3. P Radhakrishnan, S Subramanian, V Raju, CAD/CAM/CIM
Questions?
Thank You