Textile internship at

Stepping ahead into The realm of new Challenge

We are driven by passion We live by values.. We are committed to quality..

Submitted by:
Gourab Mondal Manish Prakash Dung Dung Manjeet Pradhan Srajan Kumar Saxena Siddharth Manu

 Started in 1949 as a small hosiery factory Spinning capacity of 0.55 millions cotton spindles,25000 worsted spindles Turnover of $550 million inclusive of export turnover of $175 million. The production facility has been certified ISO 9001:2000/ISO14002 & Okotex certification. IN HOUSE brands- Monte Carlo, Canterbury, Cotton County

Product Range
Fabric Products: Blends: 100% Cotton & Cotton Blends (Poly-cotton, Cotton-Stretch & Cotton-Tencil etc.) Woven Vibrancy: Twills, Dobbies, Broken Twills, Ripstop, Ottoman, Chinos, Satins , Tussors , Bedford Cord, Cavallery Twill, Canvas
Utility Products: Garments (Tops, Bottom & Outerwear) GSM : 100 grams to 330 grams

Group of Companies
Nahar Industrial Enterprises Ltd.-cotton county Nahar Spinning Mills Ltd.-GAP, Arrow, Old Navy, Pierre Cardin, Philips Van Heusen, Izod, Quicksilver, Price Costco Nahar Investments & Holding Ltd.-I-AXIALLY ORIENTED POLYPROPYLENE FILMS Nahar Capital & Financial Services Ltd.

Export Markets-USA, Argentina, Brazil, China, Columbia, Chile, Czech Republic, Israel, Lebanon, Lithuania, Poland, Portugal, Peru, Turkey Awards & Certifications Highest Exports in Cotton garments Gold Medal (2007-08) awarded by AEPC Energy Conservation Award(2007) - National Awards on Energy Conservation for Industries Punjab State Safety Award(2007) Punjab Labor Department

ISO 9001:2000 &14001:2004 Certifications

Company Overview
NSM K. JAIN NAHAR SPINNING MILLS PEARL NAHAR FIBRES DINESH OSWAL (M.D.) DANDARI KALAN KNITTING & DYEING RISHABH SPINNING NAHAR EXPORT OSWAL CHEMICALS & DYES PUNJAB CONCAST KAMAL OSWAL (M.D.) ARHAM SPINNING MILLS OSWAL SUGAR NAHAR FABRICS NAHAR EXPORT (100% EOU) GARMENT DIVISION

JAWAHAR LAL OSWAL (C.M. D.)

Hierarchy
CEO
GM (FINANCE) GM (COMMERCIAL) GM (P & A) VP (TECH) VP (SALES)

PPC MANAGER DESIGNING MANAGER DYE HOUSE DGM NEW SPINNING GM POST SPINNING GM WEAVING DGM FINISHING DGM INSPECTION MANAGER QC LAB DGM ENGINEERING DGM

SALES MANAGER INDUSTRIAL RMG SR. MANAGER WAREHOUSE SR. MANAGER MARKETTING DGM REG SALES

ACCOUNTS DGM

PERSONNEL

COSTING SR. MANAGER PURCHASE MANGER LEGAL EXCISE DGM EDP SR. MANAGER

ADMINISTRATION

HUMAN RESOURCE

WELFARE

INDUSTRIAL RELATIONS

Spinning- Process Flow

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 Raw materialsDomestic sources J-34 ,S-6 from Maharashtra, Mech -1 from Tamil Nadu Imported sources PIMA & GIZA from Egypt, FOUNDLANDS from USA Bale size = 165 kg Storage Area = 50 x100 m2

Blow Room Process

Opening-M/C LMW BALEPLUCKER LA 23 (2 nos.).39 bales at 1 time Cleaning-M/C LMW VARIOCLEAN LB9/2 MIXING-M/C LMW UNIMIX LB 7/4R REMOVAL OF COLOURED CONTAMINATIONSM/C VETAL SCAN

Machines used for spinning

CardingLMW LC 300 A V3 (20) Trtzschler Trumac TC 5 -3 (5) BREAKER DRAW FRAME REITER SB-20 (For Combed line) LMW LDO/6 (For carded line) Trtzschler Trumac TD 03 LAP FORMER LMW LH 10 (2) COMBING LMW LK 54 (10) Roving LMW LFS 1660 V (9) Ring frame spinning Model No: LR 6/AX(24) WINDING-AUTOCONER OERLIKON SCHLAFHORST Autoconer 338 Type RM(3) OERLIKON SCHLAFHORST Autoconer 338 Type D(2) OERLIKON SCHLAFHORST Autoconer 338 Type V(5) T.F.O. (Two for One)-M/C RESHMI MURATEC TFO YARN CONDITIONING-M/C SIEGER YCP (Yarn Conditioning Plant) - 1

Knitting
weft n warp.docx Machines used in weft knitting:

Single jersey 1.Basic machines 2.Auto striper 3.Mini jacquard 4.Fully jacquard 5.wrapper

Double jersey1.Basic machines 2.Auto striper 3.Mini jacquard 4.Fully jacquard

Machines for knitting

Machines Basic Auto-stripper Basic interlock Auto interlock Fully jacquard Wrapper Number of machines 34 16 17 10 6 4

Total Number of Machines = 87 Machines: - Fukuhara, Terrot, Keum Yong, Mayer, Well-knit Machine Specifications: Well-knit Machinery Co Ltd (Basic Machine) Needle: 1920T Specs: 34 * 18G * 60F Terrot (Interlock Machine) Needle: 3408 T Specs: 34 * 16G Fukuhara (Auto-stepper) Needle : 2640 T Specs : 42 * 20G * 252F Fukuhara (Auto-stepper 6 Colores ) Needle: 2568 specs: 36 * 24G

PROCESSING FOR DYEING AND PRINTING

Processing section
Singeing and desizing section Washing and bleaching section Mercerizing section

Finishing section Peaching section

DYEING
In Nahar cotton is dyed with reactive dye and vat dye by padding technique. For polyester dyeing disperse dye is used and for polyester cotton blend disperse & vat dye is used in the ratio 3:3. Process:

Padding
Pre-drying

Drying
Cooling

Color fixators: Ciba: Dichloro triazono Remajol: vinyl sulvo Levofin RDPS E-control

Number of machines: 1 Number of dryer: 1 Production per day: 40,000-60,000 m

PRINTING FLOWCHART
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Styles of Printing: Direct ( Reactive & Pigment) for Cotton Discharge for Polyester Methods of Printing: Rotary Screen Maximum 16 colors can be printed. Maximum production capacity at 100% efficiency = 15,000-20,000 m per day.

Details
Screen Making: The no. of screens needed = The no. of colours in the design Screen Coating: M/C ZIMMER Austria Screen Engraving: M/C AGS CST ( Color Scanner Technology) Screen Washing Screen Stripping: Screen is fitted axially in a chamber in a solution of LU-20 & LU-5. This chamber vibrates ,trying to shake off the ink parts/flakes Screen Curing: Carried out in ZIMMER Screen Curing m/c at temperature of 180oc for 2 hours End Ring Fixing: Done for fixing the screen to the Rotary Screen Printing m/c Rotary Screen Printing: M/C ZIMMER Austria ROTASCREEN (1)

Problems
Design defects Engraving defects Blunt/Uneven Design Incorrect viscosity of Photo emulsion coating Printing over creased fabric Incorrect speed & pressure of m/c

QUALITY ASSURANCE
1. Test of colorfastness to washing M/Cs IFB GYROWASH (1) IFB EXECUTIVE PLUS TUMBLE DRYER (2) INNOLAB INNOWASH FASTNESS TESTER (1) WHIRLPOOL GOLD INTIMATE CARE WASHING MACHINE (2) Standards - AATCC 61-2A, ISO 105 C 06

2. Test of Colorfastness to Rubbing (crocking) M/C JAMES.H.HEAL & Co. HEALINK CROCKMASTER (1) Standards - AATCC 139, ISO 105 E 12 It is of 2 kinds: Dry crocking Wet crocking 3. Test of Colorfastness to Perspiration M/C JAMES.H.HEAL & Co. HEALINK PERSPIROMETER(1) Standards AATCC 15, ISO 105 E 04

Other tests for assuring quality

Test of resistance to pilling & abrasion Test of tensile strength Test of stretch & recovery Test of heat contact Test of wrinkle recovery Test of water repellence

What makes NAHAR different??

Proper markings everywhere in the industry for easy movement of Work Fire prevention devices/extinguishers at every nook and corner Motivating Statements for laborers at general places First Aid kits available at all security checks self-power generation using Renewable Sources of Energy. The steam generated is used for dyeing purposes. Output: 3.5 MW per day Banned tobacco Effluent treatment plant Use of trolleys and small caddy lifters wherever applicable

SWOT analysis
STRENGHTS Good Brand Image. WEAKNESS OWM is dependent upon foreign producers for raw materials.

Nearly 0 employee turnover.

Member of wool mark and ISO 9002 and many other certifications. Laboratories for testing the quality of the products.

Dependent on the third party for sale and the distribution of the product.

OPPORTUNITIES

THREATS

Fabrication for various companies likes NIKE, MARKS AND SPENCER, GAP, WILLS, OLD NAVY etc.
IN-HOUSE brands MONTE CARLO CANTERBURY. like and

Mushrooming and upcoming of small hosieries in Ludhiana. Seasonal demand for their products like pullovers.
Many big competitors like VARDHMAN, JAYASHREE TEXTILES