HHPE LV Drives Technical Overview

Hitachi LV Drives Portfolio

LV Drives Portfolio and Positioning
High

Application Size and Complexity

HIVECTOL-VSI-S
Steel Mill Auxiliary system Steel Processing Line system Paper Mill System Roller Table

SJ 700 Series
Textile Ball Mill Wire drawing

Injection Moulding

Blow Moulding

Low

Extruder HVAC Rotary Klin Mixture Winder Crusher Pump Conveyor Compressor Crane ID/FD Hoist Fan Elevator

LV Drives Applications

SJ 700 SERIES DRIVES

SJ700 Series Drives

Powerful, compact drives with in-built application features to address wide-range of applications. In-built EMC filter and DC brake modules (up to 22 KW) with additional capability to connect external DC braking units. Capability to supply AC input or DC input in the drive for standalone configurations and common DC bus configurations. Availability of powerful Rectifier-based DC supply units and Fullregenerative IGBT based DC supply units for use with these Drives. High torque overload capabilities and high torque output capabilities at low speeds to target many demanding applications. Precise control of Speed and Torque of motor using Sensorless Vector control, close-loop vector control and powerful V/F control modes. Powerful position control functions using external encoders. Optional Add-on modules for Position control feedback, Profibus interface, DeviceNet and CANOpen interfaces On-board Analog and Digital I/Os for various Drive functions and interfacing with external sensors. In-built programming capabilities in the Drive for simple Sequence programming to replace external Relay logic.

Hitachi LV Drive
SJ 700-series Drives
SJ 700 Drives
Output Voltage 380 to 480 V 380 to 480 V 380 to 480 V 380 to 480 V 380 to 480 V Output Current (A) 2.5 3.8 5.3 9 14 Rating (HP) 1 2 3 5 7.5

SJ 700i Drives
Output Voltage 380 to 480 V 380 to 480 V 380 to 480 V 380 to 480 V 380 to 480 V 380 to 480 V 380 to 480 V 380 to 480 V Output Current (A) 149 176 217 260 370 440 600 800 Rating (HP) 100 125 150 150 250 300 400 550

380 to 480 V
380 to 480 V 380 to 480 V 380 to 480 V 380 to 480 V 380 to 480 V 380 to 480 V 380 to 480 V 380 to 480 V

19
25 32 38 48 58 75 91 112

10
15 20 25 30 40 50 60 75

Hitachi LV Drives
Technical Specifications

Hitachi LV Drives
Technical Specifications

Hitachi LV Drives
Basic system

Hitachi LV Drives
Dimensions

Hitachi LV Drives
Dimensions

Hitachi LV Drives
Dimensions

Hitachi LV Drives
Dimensions

Hitachi LV Drives
Drive Display LCD display will be standard on ALL SJ700 Series Drives

Hitachi LV drives
Trip avoidance functions
In-built over-Current and over-Voltage suppressor functions provide trip
avoidance capability during acceleration and deceleration. Automatic control of deceleration time to prevent over-voltage condition and provide trip-less operation.

Hitachi LV drives
On-Board Analog I/Os
SJ700 Drives have on-board Analog which can be used for many drive functions. SJ700 series drives have the following Analog Inputs and Outputs which can be used for following:
Provide speed references to the drive Input to interface with external sensors (Temperature, pressure, flow etc.) for PID control Provide incremental speed reference changes while the drive is running Provide feedback signals from the Drive for monitoring purposes in the higher-level PLC/ SCADA system (output voltage, output frequency, PID feedback, output current, output torque etc.) Monitor temperature of the Motor using the Analog Input on-board the Drive

SJ700 series drives have total of 4 Analog Inputs and 2 Analog Outputs on-board the drive. Analog input or output signals can be 4-20 mA, 0- 10 V or +10 to -10 V signals.

Hitachi LV drives
On-Board Digital I/Os
On-board Intelligent Digital I/Os can be used to map various functions and features of
the Drive.
Many Drive functions of SJ700 cannot be started without first mapping the features and functions in the drive to these intelligent Digital I/Os.

8 intelligent Digital inputs are provided onboard the Drive. Upto 8 Drive functions
can be mapped to the 8 intelligent Digital Inputs. 5 Intelligent Digital Outputs are provided onboard the drive to map upto 5 different drive function simultaneously. On-board Digital Input to command the drive to rotate the Motor in forward direction. SJ700 has a separate Digital output signal which can be used to monitor various drives parameters (Output voltage, output frequency, Torque output, output current etc.) in higher level PLC/SCADA system in PWM mode. SJ700 drives have 2 on-board Digital outputs for Alarm monitoring in the Drives. These outputs are relay-contact based.

Hitachi LV drives
Position Control- Absolute Position control

SJ700 Drives provide capability to move a load between 2 fixed positions in space. The SJ700 drive with positioning functionality moves the load between different fixed points in space with defined acceleration/ Deceleration ramps and target speed. Positioning functionality is enabled on the SJ700 drives using an add-on option Feedback card (SJ-FB). Encoder to provide position feedback is wired into this optional feedback card.

Hitachi LV drives
Position Control- Multi-stage Position switching
SJ700 drives with position control functionality provide functionality to switch between multiple positions references on the fly based on on-board drives I/O. Up to 7 different position references can be configured and the SJ700 drives can select either of these positions based on combination of I/O signals. Customized delay times can be programmed in the SJ700 drive with positioning functionality to provide time-delays between different absolute position moves.

Hitachi LV drives
Position Control- Zero-Return Operation
SJ700 drives provide functionality to position the motor to align with the zero position of the encoder. This operation is also known as Homing operation. Typically after power up of the SJ700 drive this operation is usually done to position the motor to a known start position. Multiple options are provided in the SJ700 drive to carry out this operation.

Hitachi LV drives
Position Control- Pulse Train Position Control Mode
SJ700 drives provide capability to position the motor/load based on position
commands generated from Pulse train input signals in to the drive. SJ700 Drives can accept pulse train inputs in the drive using the onboard intelligent I/O terminals. No additional hardware is required for this. The SJ700 drive calculates the Frequency/Speed command for the drive based on the input pulse train parameters and the encoder feedback. Multiple modes are provided to detect position deviation based on pulse train input signal in to the drive.

This functionality provides speed synchronization between multiple inverters

and motors in 1:1 speed ratio.

Hitachi LV drives
Position Control- Electronic Gearing Function
SJ700 Drives provide capability to synchronize speeds to multiple motors
driven by multiple inverters. Using this functionality users can synchronize speeds between multiple motorinverter sets in any speed ratio depending on application needs. This functionality is enabled in the SJ700 drives only when optional add-on Feedback card (SJ-FB) is connected to the drive.

Hitachi LV drives
Position Control- Switching between Speed and Position Modes SJ700 Drives provide capability to switch between Speed and Position control
modes dynamically on the fly. This feature allows users to switch between speed control and position control seamlessly without any jerk or speed bumps on the motor.

Hitachi LV drives
Speed/Torque Control Modes
V/F Control Mode Sensorless Vector Control Closed-loop Vector control

Hitachi LV drives
Speed/Torque Control - V/F Control Mode
V/F control on the SJ 700 series drives provides basic control of output voltage in relation to the desired/ target frequencies of the motor. V/F control mode on the SJ 700 drives provide constant torque to the motor once the motor reaches the base frequency RPM. In this mode of control the drive output torque slowly ramps up to 100% rated torque until motor reaches base frequency RPM.

Hitachi LV drives
Speed/Torque Control - V/F Control Mode
SJ 700 series drives also provide the capability to allows users customize
relationships between Voltage/ Torque and Frequency of motor. This mode allows users to have different torque characteristics at different motor RPM to meet the needs of the application.

Hitachi LV drives
Speed/Torque Control - Vector Control
Vector control mode of the drive controls directly controls motor torque in relation with speed of the motor. Provides high torque outputs at very low Motor RPMs (0.3 Hz. range) Control algorithms to maintain nearly constant torque throughout speed range of the motor. Extremely high accuracy speed regulation with and without need of an external speed sensor or encoder. Sensorless- +/- 0.5 % Sensor based- +/- 0.1 %

Hitachi LV drives
Speed Control- Acceleration/ Deceleration Profiles
Wide range of selection of acceleration and deceleration curves such as Scurve, trapezoidal for smooth Jerk-free acceleration and deceleration profiles.

Linear

General Purpose Applications

Sigmoid

Avoids Jerks on Start/Stop Elevators Conveyors

U-Shape

Tension control for Web applications

Reverse U-Shape

Tension control for Web applications

Hitachi LV drives
Speed Control- Jump Frequencies Function
Certain machines or equipments like Fans, compressors, pumps etc. exhibit
resonance when rotated at certain frequencies.

Such resonant behaviour can cause mechanical damage to the machines or

equipment. SJ 700 Series drives provides capabilities to skip around or jump around such frequencies to avoid resonant effects on the machines or equipments.

Hitachi LV drives
Speed Control- Multi-speed Select Function
SJ 700 series drives have capability to store up to 16 different speed settings in the drive. SJ 700 series drives have up to 8 intelligent input terminals onboard the drive which can be used for various drive functions. Out of the 8 intelligent input terminals, up to 4 input terminals can be used to select the speed reference for the drives based on the combination of the 4 inputs.

Hitachi LV drives
Speed Control Long Acceleration and Deceleration times
SJ 700 series drives have capability to have Long acceleration and deceleration times i.e. Up to 3600 Sec. Long Acceleration and Deceleration times are useful in applications where large and heavy loads are driven to prevent mechanical damage to machines/ equipments.

Hitachi LV drives
Speed Control- Multi-stage Acceleration and Deceleration
SJ 700 series drives provide multiple acceleration and deceleration rates to
prevent DC bus overloads during rapid acceleration and deceleration profiles. SJ 700 series drives have up to 8 inputs on board which can be used for many functions in the drive. Multiple acceleration and deceleration rates are selectable based on Digital Input signals in drive.

Hitachi LV drives
Energy- Saver mode
SJ700 drive can run with reduced inverter output when Energy-saving mode is
selected to save energy. This mode is applicable for applications which are running at constant speeds like Fans, Pumps and any other loads where there is little requirement of Torque. Using the Energy saver mode in SJ700 drives, response and accuracy of the drive can be tuned to meet the application requirements.

Hitachi LV drives
Flying Start
SJ700 Drives provide functionality to restart motors after a power failure to set
frequency from non-zero motor speed. This functionality is very useful for applications that have long acceleration/deceleration times and it takes very long time for the motor to reach full speed after power is restored or fault conditions are resolved.

Hitachi LV drives

Bypass Transfer
SJ700 series drives provides capabilities to transfer motor control between

commercial power source and Drive control. In many applications with SJ700 drive motors can be started under commercial power source and as soon as the motor reaches a certain speed the motor control can be synchronously transferred to the SJ 700 drive. This capability reduces the power required from the drive to accelerate the motor and reduces the need to over-size the drive.
e.g. A motor may require 55 KW to start but only 15 KW to run at constant speed. In this case, an inverter of 15 KW can be used to run the motor at constant speed and the motor can be started using commercial power source.

Hitachi LV drives

PID Control
SJ700 series drives provide in-built PID control for the purpose of varying speed of the SJ700 drives to control external process variables like flow, pressure, temperature, humidity etc. External process parameters like flow, pressure, temperature etc. are input into the drive using onboard Analog I/O in the drive. The PID operation in the drive calculates the required output frequency for the drive to control the process parameter (temperature, pressure, flow etc.) at the desired set-point value.

Hitachi LV drives

Two-stage PID control

In many applications there is need to cascade multiple inverters to be able to control the required process parameters like flow, temperature etc. SJ 700 drives provide special control algorithms to synchronize PID control loops between multiple inverters to precisely control the process parameters like flow, temperature, pressure etc. During abnormal conditions when master inverter is not enough to control the process parameters, SJ700 inverter can trigger an output to start the secondary slave inverter for controlling the process parameters. As soon as normal conditions return and the cascade output from the master inverter goes off, the slave inverters shuts off to conserve energy.

Hitachi LV drives
High torque Multi-motor Control
SJ 700 series drives provides capability to Sensorless Vector control capabilities for up to 2 motors connected in series using a single Inverter. Provides high Torque control at extremely low speeds of the motors. This application feature is ideal for applications where precise load sharing is required between 2 motors driving a common mechanical load.

Hitachi LV drives

Control Gain switching (Droop function)

The Control Gain switching function in the SJ 700 series drives allows the drive to switch between different Speed loop gain sets on the fly. This feature allows users to switch between PI (Proportional- Integral) gain set and P (Proportional) gain set in the speed loop of the SJ700 drives on the fly. Selection of P (Proportional) gain set in the speed loop using this function introduces speed error (droop error) in speed of the drive which is proportional to the P (Proportional) gain set.
Introduces speed changes in the drive proportional to Droop %.

The Droop % is inversely proportional to the P (Proportional ) gain set of the drive.
Droop (%) = 10/ Kp; Where Kp = Proportional (P) gain set value

This function is very useful for applications where Speed balancing between multiple
motors driving a common connected load is required.

Hitachi LV drives
External Mechanical Brake Control
SJ 700 series drives provide capabilities to control external mechanical brakes using Drive inputs and outputs. Multiple options are provided to configure the behaviour of external brake control to meet the application needs.
Brake wait times for release, acceleration, stopping Brake frequency etc.

Capability to directly interlock mechanical brake control function in the drive directly with confirmation signals coming from external brake system.
Brake release and engage confirmation signals.

Ideal application feature for elevator control applications

Hitachi LV drives
Torque Control
SJ700 Drive provides capability to operate motor in Torque control mode by
directly controlling torque. Provides basic speed regulation when the measured speed error goes out of limit. Control the torque output to the motor by providing positive and negative torque limits. Provides torque bias capabilities to provide torque boost under certain conditions. Provides precise tension control for Winder/ Re-winder and various tension control applications in printing, textiles etc. industries.

HIVECTOL-VSI-S SERIES DRIVES

Hitachi Drive Systems

Max. Output Voltage
AC 4000 V

HIVECTOL VSI Series Drives Line up

Large Class HIVECTOL VSI- H (Water Cooled)

AC 2200 V

AC 690 V AC 460 V Small Class HIVECTOL VSI-S (Air Cooled)

Large Class HIVECTOL VSI- ML (Air Cooled)

Large Class HIVECTOL VSI- MH (Water Cooled)

1600

10,400

20,800 30,000

KVA

Hitachi LV Drives

Hitachi HIVECTOL-VSI-S Drives

Compact and modular design for easy AC ** KV maintainace. CB High packaging density with up to 16 Type A inverter units installed in single Cabinet. Draw-out type Inverter module construction for fast and easy removable and insertion Xmer ** MVA under full power for fast replacement and service. 415 V AC Input Full Active regeneration of power back to supply during fast stop and deceleration. Common PC tool for easy and fast commissioning. Converter Intuitive control panel with USB connection. Analog and Digital I/Os with expansion DC 660 V Bus capabilities and support for CANOpen and Inverter Profibus Fieldbus interfaces. Modules Built-in Pre-charge circuits, DC fuse and DC disconnector. Highly efficient thermal handling as heat Max. 460 V loss from each Inverter units is guided back AC to the cabinet and sucked out from top of Output IM IM M IM M M cabinet using fan.

Hitachi LV Drives

HIVECTOL-VSI-S Common Converter Units

Available Ratings: 400 KVA, 600 KVA, 800 KVA, 1200 KVA and 1600 KVA Technology: IGBT based Common converter unit. Regeneration: Full Active Regeneration in all 4 quadrants Harmonics: Very minimal. No Input harmonic filter needed. Voltage Regulation: Precise regulation of DC Bus voltage with voltage regulation accuracy up to +/- 2%. Overload Rating : 150% 1 min; 200% for 3 Sec. Input Voltage : AC 415V, 3 phase, 50Hz Output Voltage : DC 660V Control source : AC 220V, 3 phase Panel and Packaging: IP 31 (Standard) packaging. IP 42 available as option.

Hitachi LV Drives
HIVECTOL-VSI-S Inverter Modules
Available Ratings: 8 KVA, 16 KVA, 25 KVA, 33 KVA, 49 KVA, 59 KVA, 89 KVA, 105 KVA, 157 KVA, 200 KVA, 400 KVA, 600 KVA, 800 KVA, 1200 KVA, 1600 KVA, 2400 KVA.

Technology: IGBT Based PWM inverters Type of Control: Sensor and Sensorless Vector control Speed Control Range: 0 to 100% Regulation control: Automatic Speed regulation (ASR) and Automatic current regulation (ACR) with Slip compensation. Speed Regulation Accuracy: +/- 0.01% using PLG sensor and +/- 0.05% with Sensorless Overload Rating: 150% for 1 min. and 200% for 3 Sec. Input Voltage: DC 660 V Output voltage: Max. AC 460 V Construction: Draw-out type modular Inverter units. Capability to include upto 16 modular Inverter units in a single standard inverter panel. Maintainace: Individual modular inverter units removable and insertable under full DC power without any problems for maintainace and replacement of failed units. Panel and Packaging: IP 31 (Standard) packaging. IP 42 available as option.

Hitachi LV Drives
HIVECTOL-VSI-S Inverter Modules
Type A, B and C Inverter Modules Type A Inverters: 8 KVA, 16 KVA, 25 KVA, 33 KVA, 49 KVA Type B Inverters: 59 KVA, 88 KVA, 105 KVA Type C Inverters: 157 KVA, 200 KVA Common Specifications: 150 % overload for 1 min., 200% for 3 Sec.

Type A, B and C INV Panel Layouts

INV UNIT INV UNIT INV UNIT INV UNIT INV UNIT INV UNIT INV UNIT INV UNIT INV UNIT INV UNIT INV UNIT INV UNIT INV UNIT

INV UNIT INV UNIT INV UNIT INV UNIT INV UNIT INV UNIT INV UNIT INV UNIT

INV UNIT INV UNIT INV UNIT INV UNIT

Max. 16 INV modules per Panel.

INV UNIT

Hitachi LV Drives
HIVECTOL-VSI-S Inverter Modules Type D Inverter Modules Type D INV: 400 KVA, 600 KVA, 800 KVA, 1200 KVA, 1600 KVA and 2400 KVA
Common Specifications: 150 % overload for 1 min.; 200% overload for 3 sec. Type D INV Panel Layouts

400 KVA INV UNIT

400 KVA INV UNIT

400 KVA INV UNIT

400 KVA INV UNIT

400 KVA 400 KVA INV INV UNIT UNIT

400 KVA INV UNIT

400 KVA INV UNIT

400 KVA INV UNIT

400 KVA INV UNIT

Hitachi LV Drives
Technical Specifications
Item
Capacity (kVA) Input voltage (V) DC voltage (v) Output voltage (V) Output frequency (Hz) Power factor Over load Nos of parallels configurations Speed Control Accuracy Motor voltage (V) Type of Control Interface 1 +/- 0.01 % Max. AC 460V Sensorless Vector Control (8 KVA to 105 KVA) Sensor vector control ( 8 KVA to 1200 KVA) CAN, Profibus 8 to 200 KVA AC 415 DC 660 AC 460 V Max. 0 to 75 (Normal use Max. 68Hz) 0.99 (Nearly Unity) 150 % load 1 min. 200% for 3 Sec. 1
2

Specification
400 to 600 KVA 800 to 1200 KVA

Hitachi LV Drives
Technical Specifications
Inverter Capacity Current Rating Panel Dimension No. of Modules in Panel

KVA

(WxHxD)

8 16 25 33 49 59 89 105 157 200 400 600 2x 400 2x 600 4 x 400 4 x 600

12.5 25 37.5 50 75 90 135 160 240 300 608 912 608 x 2 912 x 2 608 x 4 912 x 4

18 Inv modules/ panel 1.2m x 2.3m x 0.7 m 8 Inverter modules/ Panel 4 Inverter modules / Panel 0.8 m x 2.3 m x 0.7 m

2 x 0.8 m x 2.3 m x 0.7 m 4 x 0.8 m x 2.3 m x 0.7 m

1 Inverter module/ Panel

Hitachi LV Drives
Drive Protection Functions

HIVECTOL-VSI-S

Fast and Easy Maintainace of Individual Inverter Modules Full protection for safely removing and inserting individual drive modules under Full DC power without stopping or isolating Converter Unit !!!

Hitachi LV Drives
Drive System Line-up
Drive System Line up Example:

200 KVA INV UNIT

200 KVA INV UNIT

200 KVA INV UNIT

COMMON CONVERTER
(400

200 KVA INV UNIT

COMMON CONVERTER

COMMON CONVERTER

COMMON CONVERTER

KVA)

(400 KVA)

(400 KVA)

(400 KVA)

400 KVA INV UNIT

400 KVA INV UNIT

400 KVA INV UNIT 200 KVA INV UNIT 200 KVA INV UNIT

200 KVA INV UNIT

200 KVA INV UNIT

Hitachi LV Drives Features

Hitachi LV Drives Features

High Response Drive Control with Roll Speed Observer

Hitachi LV Drives Features

High Response Drive Control with Roll Speed Observer

Hitachi LV Drives Features

Harmonic Reduction Technology of IGBT Drive Equipment

Hitachi LV Drives Features

Harmonic Reduction Technology of IGBT Drive Equipment

Hitachi LV Drives Features

Feed forward gain Control in Drive Systems

Hitachi LV Drives Features

Hitachi LV Drives Features

Hitachi LV Drives Features Summary

Precise Tension Control using HIVECTOL-VSI-S series Drives

Hitachi LV Drives Features Summary

Precise Speed Control using HIVECTOL-VSI-S Drives

LV DRIVES APPLICATIONS

Roller Table
Application Requirements Modular Inverter Units with common DC bus supply Fast Dynamic response High torque at low speeds Constant Torque throughout speed range Motor Reversing and repetitive Motor braking Unity Power factor on Drive input side Constant DC power supply to inverter regardless on AC supply side variations Redundancy

Roller Table
HHPE Drive System Solution HIVECTOL-VSI-S Series Drives/ SJ700 Series Inverters Common Converter Units Drive System Features Separate Inverter units with Common DC Bus Supply Converter unit

Fast dynamic braking Energy Efficiency (Re-using energy from common DC Bus due to constant motoring and regeneration). Sensorless Vector Control Fast Dynamic Response High Starting torque at Low motor speeds Constant Torque through out full speed range

Regenerative Supply Unit (Common Converter)

Provides unity power factor at Input Supply side (No power factor compensators required). Constant DC supply to inverter units regardless of AC input supply fluctuations.

Roller Table
Drive System Features (contd.)
Multiple Inverter Units in a single panel

Upto 16 Inverter units in a single panel (HIVECTOL-VSI-S ONLY) Reduces overall Panel space

Parallel Configuration of Inverter Units (HIVECTOL-VSI-S ONLY)

Provides redundancy by having multiple inverter units in parallel connected to a Motor to provide redundancy in case of failure of a inverter unit.

Easy Repair and maintainace of Inverter units under Full Power (HIVECTOL-VSI-S ONLY)

Modular, Draw-out type construction on Inverter Units Provides capability for Removable and Insertion of Inverter Units under Full power Allows replacement and maintainace of failed inverter units under Full power.

Injection Moulding

Application Requirements Precise Position control of Screw motor using AC Drive Oil Pump motor control for Mould clamping hydraulic cylinder using AC drive Torque limit protection on Screw motor Over-torque and under-torque detection for Screw Motor control Momentary power-loss ride-thru

Injection Moulding
HHPE Solution SJ700 Series Drives PLC (if required) Drive Features Absolute Position Control
Precise position control of Screw motor Precise Acceleration/ Deceleration control for jerk-free motion Multi-position select control to move between different Absolute positions.

Torque Limit
Maximum and Minimum torque limits to prevent Screw motor from exerting excessive torque

Over-torque and Under-torque monitoring

Over-torque and under-torque monitoring for diagnostics and maintaining safe conditions.

PID Control
Standard PID control to control Oil flow for Mould clamping hydraulic cylinder using AC drive.

Injection Moulding
Drive Features Standard Pump control features
Pump control features to control oil pump motor for Mould clamping hydraulic system

Momentary Power Dip ride thru Momentary power dip ride-thru to continue operation of the drive and maintain continuous operation.

Analog and Digital I/O Multiple Analog and Digital I/Os points on-board the drive to interface with external sensors and for diagnostics and Alarming.

Extruder

Application Requirements

Precise Speed and Torque control of the Screw motor

High starting torque of motor to overcome density of material while starting Variable acceleration and deceleration times of the screw motor for hard and soft plastic mixtures Multi-speed control for motor to compensate for various types of plastic mixtures being extruded. Continuous operation

Extruder
HHPE Solution SJ700 Series Drives PLC (if required) Drive Features Vector Control (Sensorless and Closed Loop)
Precise Speed and Torque control of the motor Speed Accuracy: 0.5% without using external encoder and 0.01% with external encoder High toque at very low speeds i.e. 200% at 0.3 Hz speed

Variable Acceleration and Deceleration times

Variable user-adjustable acceleration and deceleration times Acceleration and Deceleration times range: 0 to 3600 Sec.

Pre-set Multi-speed selection

Capability to pre-set upto 16 different speed profiles in the drive Selection of different speed profiles based on I/O combinations.

Over-torque and Under-torque Detection

Detection of over-torque and under-torque conditions in the Drive and providing automatic status/feedback under such conditions.

Extruder
Drive Features Flying Start
Ability to start the inverter control of motor when motor RPM is not zero Allows the ability to immediately re-start motor under momentary power loss on the input supply side. Provides continuous operation on the screw Motor during momentary power loss.

Analog and Digital I/O Multiple Analog and Digital I/Os points on-board the drive to interface with external sensors and for diagnostics and Alarming.

HVAC

Application Requirements Pump/ Fan/ Compressor control PID control to control environmental variables like Temperature, Pressure and flow Coordinated PID control between Inverters to provide better control of environmental variables during abnormal conditions. Seamless communications with main Building control system

HVAC
HHPE Solution SJ700 Series Drives Drive Features Variable Acceleration and Deceleration times
Variable user-adjustable acceleration and deceleration times Acceleration and Deceleration times range: 0 to 3600 Sec.

Pre-set Multi-speed selection

Capability to pre-set upto 16 different speed profiles in the drive Selection of different speed profiles based on I/O combinations. Selection of AC drive speeds based on load requirements

Skip/ Jump Frequency control

Capability to skip or jump some frequencies in inverter output to prevent resonance conditions in the fan, pump or compressor.

Analog and Digital I/O Multiple Analog and Digital I/Os points on-board the drive to interface with external sensors and for diagnostics and Alarming.

HVAC
Drive Features (Contd..) PID Control
Standard PID control to control environmental variables like Temperature, Flow and pressure and maintain optimum motor speed.

Multi-stage PID Control

Capability to coordinate PID control between multiple Inverters to handle abnormal conditions and boost output to maintain environmental variables at set-point conditions.

Energy Saving Mode

Capability to run the motors at reduced power to save energy during night time when requirements from HVAC system are low.

HVAC
Drive Features (Contd..) Flying Start (Catch on Fly)
Ability to start the inverter control of motor when motor RPM is not zero Allows the ability to immediately re-start motor under momentary power loss on the input supply side. Provides continuous operation during momentary power loss.

Bypass Transfer
Capability to start motor under line (DOL) and then synchronously transfer motor speed control to the Drive. Higher power is required to accelerate the motor than required to run the motor at constant speed. Reduces the size (rating) of the inverter/ Drive required to drive the fan, pump or compressor and save energy using this capability.

Crane/ Hoist/ Elevator

Application Requirements
Smooth and Jerk-free motion along vertical and horizontal axes. Sudden starts and stops without dropping load Variable acceleration and deceleration times to control speed of the crane External mechanical brake inter-locking and control Over-voltage/ Over-current and Over-torque monitoring High Torque at very low speeds on Hoist motor Dynamic braking Active power regeneration during braking for large ton crane systems

Crane/ Hoist/ Elevator

HHPE Solution
SJ700 Series Drives

Drives Features
Sensorless Vector Control Special Drive control mode to provide 200% rated torque at 0.3 Hz Motor RPM. Provides smooth and jerk-free start on Hoist Motor Provides constant torque at full speed range of motor Multiple Acceleration and Deceleration Profiles Multiple options for selection of Acceleration and Deceleration profiles for jerk-free start and stop of the crane system. External Mechanical Brake control Capability to interlock mechanical brake control function in the drive directly with confirmation signals coming from external brake system. Brake release and engage confirmation signals.

Multiple options to configure behaviour of drive to work with external mechanical

brake system for smooth drive response (Brake wait time for acceleration, brake wait time for stopping, brake acceleration frequency etc...)

Crane/ Hoist/ Elevator

Drives Features (contd..)
Analog and Digital I/O

Multiple Analog and Digital I/Os points on-board the drive to interface with external
sensors and for diagnostics and Alarming.

Diagnostics and Alarming Automatic detection and alarming of over-torque, over-speed, over-current, overvoltage etc. signals.

Dynamic DC braking Ability to connect external DC dynamic braking modules and resistors for Dynamic braking.
Active Regeneration Ability to connect the SJ700 drive in a common DC configuration to a Active common converter unit. Ability to regenerate power back to the supply source during braking giving higher energy savings. Absolute Position Control Precise control of motor position to move load for point A to point B at programmed dynamics (Speed, acceleration and deceleration). Precise Acceleration/ Deceleration control for jerk-free motion.

Crane/ Hoist/ Elevator

Drives Features (contd..)
Power-loss Ride Through Provides power-dip/power-loss ride-through capabilities when input supply power dip more than 50% for 2 to 3 seconds. Torque Proving In Elevator, Crane, Hoist applications mechanical brakes are used to hold the motor while the drive is stopped. Prior to releasing the mechanical brake the drive senses the output current of the drive and validates whether the required torque is output from the drive or not. If the drive output torque is below the required user-defined limit the drive will not release the mechanical brake. Closed loop Vector Control In addition to sensorless vector control the SJ700 drives provide capability to connect external speed encoder for getting better speed accuracy and regulation.

Conveyor Systems

Screw Conveyor

Chain Conveyor

Application Requirements:
Precise speed control High starting torques while starting conveyor under full load Fast start and stop of the conveyer system Speed drooping between multiple motors to reduce speed when load increases High overload torque to prevent tripping of drive when there is sudden impact load Precise position control to correctly position screw conveyors according to pitch of conveyor Speed synchronization between multiple conveyor motors Continuous operation

Conveyor Systems
HHPE Solution: SJ700 series Drives Drive Features:
Sensorless Vector Control Precise control of speed and torque of the motor at various speeds (RPM) of the motor without need of any speed sensor Provides very high starting torque to motor at very low speeds Maintains continuous motor torque through speed range of the motor. Closed Loop Vector Control Provides precise control of speed and torque of motor at various motor speeds (RPM) using an external encoder/ speed sensor. Provides very high regulation of motor speed using the external encoder/speed sensor. Dynamic DC braking Ability to connect external DC dynamic braking modules and resistors for Dynamic braking. Provides fast and sudden braking/ stopping of the conveyor system

Conveyor Systems
Drive Features (Contd..):
Speed Drooping: Provides the capability to automatically reduce speed of the conveyor system when load increases on the conveyor system. Speed automatically increases when the load on the conveyor system is reduced. Can be used in master/follower applications to balance speeds between multiple motors. Overload Torque: SJ700 series drives provide high overload torque capabilities to prevent the drive from tripping during sudden and high impact loading conditions SJ700 series drives provide 150% torque overload for 60 sec. and 200% for 3 Sec. Absolute Position Control Precise control of motor position to move load for point A to point B at programmed dynamics (Speed, acceleration and deceleration). Precise Acceleration/ Deceleration control for jerk-free motion. Multiple Acceleration and Deceleration Profiles Multiple options for selection of Acceleration and Deceleration profiles for jerk-free start and stop of the conveyor system.

Conveyor Systems
Drive Features (Contd..):
Analog and Digital I/O

Multiple Analog and Digital I/Os points on-board the drive to interface with external
sensors and for diagnostics and Alarming.

Diagnostics and Alarming Automatic detection and alarming of over-torque, over-speed, over-current, overvoltage etc. signals. Power-loss Ride Through Provides power-dip/power-loss ride-through capabilities when input supply power dip more than 50% for 2 to 3 seconds. Flying Start (Catch on Fly) Ability to start the inverter control of motor when motor RPM is not zero Allows the ability to immediately re-start motor under momentary power loss on the input supply side. Provides continuous operation during momentary power loss. Variable Acceleration and Deceleration times Variable user-adjustable acceleration and deceleration times Acceleration and Deceleration times range: 0 to 3600 Sec.

Conveyor Systems
Drive Features (Contd..):
Pre-set Multi-speed selection Capability to pre-set upto 16 different speed profiles in the drive Selection of different speed profiles based on I/O combinations. Selection of AC drive speeds based on load requirements Energy Saving Mode Capability to run the motors at reduced power to save energy when requirements from conveyor system are low. Electronic gearing Provides capability to precisely synchronize speeds between two or more drives using SJ700 series drives. The speeds between two or more drives can be synchronized at any gear ratio defined by the user. Pulse train position control SJ700 series drives provide capability to control position of a motor and synchronize the speed of the motor to an external pulse train generating device like speed sensor or encoder. Provides speed synchronization of the conveyor system drives to an external speed sensor/encoder mounted on another conveyor.

Fan/Pump/ Compressor

Application Requirements
Long Acceleration and Deceleration times Avoidance of critical load speeds/ frequencies to prevent Resonance effects Control of environmental variables like flow, pressure and temperature Speed changes on the fly Continuous operation High overload torque

Fan/Pump/ Compressor
HHPE Solution
SJ700 Series Drives

Drive Features:
Variable Acceleration and Deceleration times Variable user-adjustable acceleration and deceleration times Acceleration and Deceleration times range: 0 to 3600 Sec. Pre-set Multi-speed selection Capability to pre-set upto 16 different speed profiles in the drive Selection of different speed profiles based on I/O combinations. Selection of AC drive speeds based on load requirements Energy Saving Mode Capability to run the motors at reduced power to save energy when requirements from conveyor system are low. Skip/ Jump Frequency control Capability to skip or jump some frequencies in inverter output to prevent resonance conditions in the fan, pump or compressor.

Fan/Pump/ Compressor
Drive Features (contd...):
Analog and Digital I/O

Multiple Analog and Digital I/Os points on-board the drive to interface with external
sensors and for diagnostics and Alarming.

Diagnostics and Alarming Automatic detection and alarming of over-torque, over-speed, over-current, overvoltage etc. signals. Power-loss Ride Through Provides power-dip/power-loss ride-through capabilities when input supply power dip more than 50% for 2 to 3 seconds. Flying Start (Catch on Fly) Ability to start the inverter control of motor when motor RPM is not zero Allows the ability to immediately re-start motor under momentary power loss on the input supply side. Provides continuous operation during momentary power loss. Overload Torque: SJ700 series drives provide high overload torque capabilities to prevent the drive from tripping during sudden and high impact loading conditions SJ700 series drives provide 150% torque overload for 60 sec. and 200% for 3 Sec.

Fan/Pump/ Compressor
Drive Features (contd...): PID Control
Standard PID control to control environmental variables like Temperature, Flow and pressure and maintain optimum motor speed.

Multi-stage PID Control Capability to coordinate PID control between multiple Inverters to handle abnormal conditions and boost output to maintain environmental variables at set-point conditions.

Winder

Application Requirements:
Precise speed control Precise tension control between Winder and un-winder motors Control of motor under dynamically changing conditions Changes in Speed and torque during operation of motor High Process speed Wide speed range Continuous operation

Winder
HHPE Solution:
SJ700 Series Drives

Drive Features:
Closed Loop Vector Control Provides precise control of speed and torque of motor at various motor speeds (RPM) using external encoder/ speed sensor. Provides very high regulation of motor speed using the external encoder/speed sensor PID Control Precise control of line speed by controlling speed of winder and un-winder motors Speed control of Winder and Un-winder motors using dancer position sensors, diameter computation/sensors. Torque control Mode Precise torque control of the motor by directly providing torque reference to each motor. Speed control of the motor when motor speed exceeds a pre-set limit set by the user.

Winder
Drive Features (Contd...):
Controlled stop on Power-loss

During power loss SJ700 drive can be configured to stop the motor using a controller
deceleration ramp as compared to coasting the motor to a stop. Controlled stop on power loss prevents the material build-up or the web to break.

Analog and Digital I/O

Multiple Analog and Digital I/Os points on-board the drive to interface with external
sensors and for diagnostics and Alarming.

Diagnostics and Alarming Automatic detection and alarming of over-torque, over-speed, over-current, overvoltage etc. signals. Power-loss Ride Through Provides power-dip/power-loss ride-through capabilities when input supply power dip more than 50% for 2 to 3 seconds. Over-torque and Under-torque Detection Detection of over-torque and under-torque conditions in the Drive and providing automatic status/feedback under such conditions. Detects wire/ web break conditions by sensing under-torque conditions and stopping the winder immediately.