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2008 Pearson Prentice Hall --- Introduction to Operations and Supply
Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036
Supplement 8S, Slide 9
Single-Channel, Single-Phase
Manual Car Wash Example
Arrival rate = 7.5 cars per hour
Service rate = an average of 10 cars per hour
Utilization = / = 75%
2008 Pearson Prentice Hall --- Introduction to Operations and Supply
Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036
Supplement 8S, Slide 10
Single-Channel, Single-Phase
Automated Car Wash Example
Arrival rate = 7.5 cars per hour
Service rate = a constant rate of 10 cars per hour
Utilization = / = 75%
2008 Pearson Prentice Hall --- Introduction to Operations and Supply
Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036
Supplement 8S, Slide 11
Comparisons
Manual wash,
single server
Automated wash,
single server
Manual wash,
two servers
Cars
waiting
2.25 1.125 0.1227
Cars in
system
3 1.875 1.517
Time
waiting
18 minutes 9 minutes 1 minute
Time in
System
24 minutes 15 minutes 7 minutes
2008 Pearson Prentice Hall --- Introduction to Operations and Supply
Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036
Supplement 8S, Slide 12
Simulation Modeling
Advantages
Off-line evaluation of
new processes or
process changes
Time compression
What-if analysis
Provides variance
estimates in addition
to averages
Disadvantages
Does not provide
optimal solution
More realistic the
more costly and more
difficult to interpret
Still just a simulation
2008 Pearson Prentice Hall --- Introduction to Operations and Supply
Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036
Supplement 8S, Slide 13
Monte Carlo Simulation
Maps random numbers to cumulative
probability distributions of variables
Probability distributions can be either
discrete (coin flip, roll of a die) or
continuous (exponential service time or
time between arrivals)
Random numbers 0 to 99 supplied by
computer functions such as =
INT(100*RAND()) in Excel.
2008 Pearson Prentice Hall --- Introduction to Operations and Supply
Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036
Supplement 8S, Slide 14
Monte Carlo Simulation
Examples
Coin toss: Random numbers 0 to 49 for
heads, 50 to 99 for tails
Dice throw: Use Excel function
= RANDBETWEEN(1,6) for throws
Service time: Use Excel function
= (avg service time)*ln(RAND()) for
exponential service time
2008 Pearson Prentice Hall --- Introduction to Operations and Supply
Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036
Supplement 8S, Slide 15
Building a Simulation Model
Four basic steps
1) Develop a picture of system to be modeled (process
mapping)
2) Identify objects, elements, and probability distributions
that define the system
Objects = items moving through system
Elements = pieces of the system
3) Determine experiment conditions (constraints) and
desired outputs
4) Build and test model, capture the output data
2008 Pearson Prentice Hall --- Introduction to Operations and Supply
Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036
Supplement 8S, Slide 16
Simulation Example
(Using single-channel, single-phase waiting line)
1) Process map
2) Time between arrivals (exponential distribution),
service time (exponential distribution), objects =
cars, elements = line and wash station
3) Maximum length for line, time spent in the system
4) Run model for a total of 100 cars entering the car
wash, average the results for waiting time, cars in
line, etc.
SimQuick Simulation
An Excel-based application for simulating
processes that allows use of constraints
(see text example 8S.5)