Taktik (Z) - Leuze Electronic - Type 4 Safety Light Curtains

Category Type 4
Safety Devices
Updated: June 23, 2008
Mark Smokowicz
Lead Product Manager &
Safety Products PM
Mark Smokowicz / LAS

Light Curtain:
Advantages/Disadvantages
Advantages
• Enables access to and ergonomic
operation of the machine
• In combination with a muting system,
enables unhindered material transport
through the protected field
Disadvantages
• Safety distance required
• No protection against injury caused by
flying parts
Safety category differences
Fault Detection:
Type 4 safety light curtains are designed to immediately
detect the failure of a single component
Optical Angle:
Type 4; +/- 2.5 ° Type 2: +/- 5 °
Price:
Type 2 typically 15 to 30% less expensive
Features:
Type 4 will typically have additional features such as
blanking, muting, initiation, and other safety related
control functions.
Components:
Additional micro-processors, on-board redundancy.
Type 4 = Control Reliable
CSA Z434-03, 4.5.5

Leuze Type 4 Safety Devices
Single Light Beam Safety Devices

SLS78 R
Multiple Light Beam Safety Devices

COMPACT
COMPACTplus
ROBUST
Safety Light Curtain

SOLID-4E
COMPACT
COMPACTplus

SLS 78/R
Through-beam Safety Light Barrier
Range from 0 to 60 m
Lens contamination monitoring via sensor status

indication (LED)
Integrated lens heating system for outside use or use

in extreme environmental conditions
Glass optics - high mechanical and chemical

resistance
Easy to mount with plug-in terminals without screws
Ready-to-plug-in versions available

SLS78 appliction

SLS78 application

ROBUST
2, 3, and 4 beams
– Type 2 and Type 4
– Integrated lens heating system
– Integrated Muting sensor
connections
– Integrated muting lamp

ROBUST Type code
Leuze lumiflex ROBUST RRT 44
Product Function Type Beam #

Leuze lumiflex ROBUST RT 43
Leuze lumiflex ROBUST RR 43

RRT 42 Transceiver 4 2*
RT 43 Transmitter 4 3
RR 43 Receiver 4 3
Leuze lumiflex ROBUST RRT 42
Leuze lumiflex AMI 42

RT 23 Transmitter 2 3
RR 23 Receiver 2 3
PM2-500 Passive deflecting
PM2-500V mirror for RRT 22/42
AMI 42 Active Mirror
for RRT 22 or 42 4 2*
PM4-300 Passive deflecting
PM4-300Vmirror for RRT 24/44
PM2-500
PM2-500V
PM4-300V
PM4-300
AMI 42
RRT 44
RRT 24
RR 43
RR 23
RRT 42
RRT 22
RT 43
RT 23
* Beam number by folding a single beam

Customers‘s Advantages
 Robust construction: low cost

 Easy to mount and adjustable
(pre-adjusted passive mirrors in one profile)
 Use in extreme environmental conditions
(integrated lens heating system)
 Low cost Relay MSI-SR2/F (Type 4) or
TNT 35
 Muting applications

Access guarding: Palettizer/De-palettizer
with a Robot guarded by ROBUST RRT 42 and PM2-500

Application Robust

Application: Robust

Multi-beam curtains
COMPACTplus
– 2, 3, 4 beams
– Type 4
– Muting version
– Muting Transceiver version
COMPACTlaser
– 2 beam
– Type 4
– Integrated laser alignment
– Muting

COMPACTlaser Transmitter
system-structure
a
b
b Receiver
a
a = infrared beam
b = laser beam

COMPACTlaser
device-construction
C500L/2 C400L/3
laser beam

COMPACTlaser
device-construction
alignment-laser module
transmitter optic module
magnet-Key AC-MK1 to
activate the alignment
laser
(activated for max. 14
minutes)

COMPACTlaser
application / system-advantages
Cost-, time- and space-saving replacement for cost- and time
intensive safety fence/safety door systems
no restrictions on the machine-accessibility

SOLID-4E
Easy to u se - re lia ble - sle nder

Transmission channel
The polarity of the power supply determines the TC
SD4T SD4R-E SD4T SD4R-E

24 V DC
0V
Pin 1 Pin 3 Pin 2 Pin 7 Pin 1 Pin 3 Pin 2 Pin 7
TC1 TC2
Leuze lumiflex SOLID-4


TC = Transmission channel
Receiver wiring SD4R-E
for EDM and Start/Restart
+24V DC
GND
PE
PIN 3, EDM feetback loop k1/k2 to 0V
PIN 1, Start/restart button at +24V DC and

PIN 4, at +24V DC,Start/restart selected

Mounting options
Sliding nuts allow the following fixing methods:
Side fixing with Side fixing with Swivelling mounting

L-mounting brackets Z-mounting brackets with shock absorbers

SOLID-4E Safety Light Curtains (Type 4)
SD4T20-900 SD4R20-900E
SD4R20-900E
SOLID-4
SOLID-4
SOLID-4 Protective field
Leuze lumiflex
Leuze lumiflex
Device type
T: transmitter width
R:receiver
field heights
Protective
Resolution/Protective field width
14 mm / 0 – 6m (available Q4/2006)
20 mm / 0.7 – 14m
30: mm / 0.5 – 9 m
40 mm / 0.9 – 20m
90 mm / 0.9 – 20m
Protective field heights
150 ... 1800 mm (for resolution 14, 20, 30
20 mm Ø
and 40 mm) (hand) to be
600 ... 1800 mm (for resolution 90 mm)
Function (only receiver)
detected
E: With selectable start/restart
and contactor monitoring

SOLID-4E application

SOLID-4E application

COMPACT
Safety Light Curtains
and
Multiple Light Beam Safety Devices

Safeguarding a danger point
Safety Light Curtains C14 Series

Resolution: 14 mm
Protective field width: 0.3 - 6 m
Protective field height: 150 ... 1800 mm

Resolution: 30 mm

Area guarding

Resolution: 50 mm
Height above ground: 0 to 1000 mm

Resolution: 90 mm
Height above ground: 600 to 1000 mm

Access guarding, perimeter guarding
Multiple Light Beam C500/2, C400/3,

Safety Devices C300/4 Series
Number of beams: 2, 3 or 4
Range without
deflecting mirrors* 0.8 - 18 m
Multiple Light Beam C501/2, C401/3,

Safety Devices C301/4 Series
Number of beams: 2, 3 or 4
Range without
deflecting mirrors* 6 - 70 m
*range reduction with each deflecting mirror: 15 %
Transmission channels
Two selectable transmission channels

To avoid mutual interference
TC1 TC1 TC1 TC1 TC2 TC2
Leuze lumiflex
Leuze lumiflex
Leuze lumiflex
Leuze lumiflex
Leuze lumiflex
Leuze lumiflex
COMPACT
COMPACT
COMPACT
COMPACT
COMPACT
COMPACT
TCx = Transmission channel #

Double Scan Mode (d-scan)
Selectable Double-Scan Mode (d-scan) increases the reliability e.g.

with particles in the protective field. Caution: Longer response time!
Leuze lumiflex
Leuze lumiflex
Leuze lumiflex
Leuze lumiflex
Leuze lumiflex
Leuze lumiflex
COMPACT
COMPACT
COMPACT
COMPACT
COMPACT
COMPACT

Display elements Receiver
The 7-segment display and the LEDs show the operating mode
Transmission channel
/error indiction
LED red:
OSSDs OFF-state Double Scan
d-scan
LED green:
OSSDs ON-state Beginning
the
protective
LED orange: field
weak beam indication
*LED yellow:
yellow
RES function
Cascading option
COMPACT can be cascaded, e.g. to create reach behind

protection
Channel
CR14-900M Resolutions can be different,

(Master) For example;
Finger protection on the vertical,
And hand protection on the horizontal
CR30-450S
(Slave)
with cable 250 mm

and M12 plug

Machine Connections Available
STD supply is PG 13.5 Cable Gland
MIN-style connectors (5P/7P) and (3P/5P)

cables in various lengths
AS-i
Hirschmann style connectors

M12 (5P/8P)
Cable socket straight or angled
Cables in various lengths

Protective front screen option
COMPACT with optional Protective

front screens protect against welding
sparks, other material from
damaging front screen
Field Replaceable

Note These Changes

Review
Updated COMPACT functionality now

includes;
– Integrated RESTART (RES)

– Integrated Electronic Device Monitoring (EDM)
– M12 connection options
– Fully backward compatible
– Shipping NOW

COMPACT application

COMPACT application

COMPACTplus
Safety Light Curtains and
Multiple Light Beam Safety
Devices

3 Function Packages
• COMPACTplus - b: Standard functions and additional: teach-in of fixed and

floating blanking, reduced resolution, integrated override
• COMPACTplus - m: Standard functions and additional: sequential and parallel,

integr. Muting restart to release, monitored muting indicator, additional control
signals, reduced resolution
• COMPACTplus - i: Standard functions and additional: 1- or 2- cycle control,

fixed and floating blanking, reduced resolution, direct connection of sensors for
control signals upper / lower reverse point, presence of object, ..
Standard functions: restart interlock (opt. 2 start buttons), external device monitoring,
additional 2-channel safety circuit, MultiScan, 2 transmission channels, 2 signaling output,
settings by 6 DIP switches or with PC software SafetyLab, assignment of signal inputs and
outputs

Display Elements
Receiver Display
7-Segment Display
Transmitter Display
- self test running: 88
7 Segment Display
- function package and firmware version: ex. 23 03
- reset
- scan factor: Hx
- self test running
- response time: tx xx
- transmission channel
- CP-b: effective resolution: ex. 14
- error codes
- CP-m: transmission channel: C1 / C2
- CP-i: operating mode: P0, P1, P2
- failure and error codes: Fx xx / Ex xx
- adjustment of Host and Guest
LEDs
- red/green: OSSD output state
- orange: state of protective field / weak beam
- yellow: restart interlock is locked
Mark Smokowicz / LAS - blue: blanking / muting active, teaching, teach error
Integrated Adjustment Display
The 7 segment display can be used as adjustment display. The
receiver switches into adjustment display mode by putting on,
removing and putting on again the MagnetKey or the SafetyKey
within 1 second each action.
On: first beam free On: first beam of the guest is free
On: last beam (of the Host) is free On: last beam of the guest is free

Parameterization
3 Ways to set Parameters of COMPACTplus:

• by integrated DIP switches on the display pcb
• by teach in with the SafetyKey
• by setting with the SafetyLab software
Competitive Advantage against Competitors, who offer only 1 choice

Operating Elements
feature to improve the usability

Parameter Module
6 sliding DIP switches
front side rear side
R S4 L R S3 L R S2 L R S6 L
R S1 L
R S5 L
The meaning of the switches depends on the function package

Operating Elements “Blanking”
factory switched over
DIP Switch setting L to position R
S1: Contactor Monitoring EDM without dynamic,

circuit at M2
S2: Transmission Channel channel 1 channel 2
S3: Restart Interlock RES without with, start button

at M1 or L5
S4, S5: Floating Blanking without > floating blanking

and Reduced Resolution teach-in possible
> 1-beam reduced
> 2-beam reduced
S6: Additional Safety Circuit without 2-channel at L3/L4

Operating Elements “Muting”

circuit at M2

at M1 or L5
S4: Muting Type AutoMode 4-Sensor Parallel

Muting with Muting with
Muting-Sensors Muting-Sensors
at L1..L4 at L1..L4
S5: Display Direction on top at the bottom
S6: Muting Timeout 10 minutes none

Operating Elements “Initiation”

circuit at M2

at M1 or L5
S4, S5: Operating Mode guard mode > 1-cycle fix

> 2-cycle fix
> control at L3/L4
S6: Cycle Start Control CSC without enable signal for

last stroke at L2

Display with Parameterization Interface
magnet
MagnetKey (red label) for activating the adjustment display,
prevention of automatic error reset
magnet SafetyKey (yellow label) for all possibilities of the MagnetKey

and additionally for teach-in of beam zones with fixed and
mirrorl
floating blanking (included in delivery)
magnet
PC-Adapter (black label) to connect
to a PC with the diagnosis and
parameterization software SafetyLab

SafetyLab..
…Is the PC software for:
• Display and Diagnostic of
• the state and parameters of the protective field
• the state of external and internal signals
• the occurrence of error events
• the sequence of signal changes saved on disk -> data recorder
• Adjustment of all parameters in Assistant or Expert mode like

• transmission channel, scan mode, display settings
• start / restart interlock, contactor monitoring, additional safety circuit
• protective field parameters for blanking, reduced resolution, signal
beams
• teach-in control
• muting -modes, -signal sources, -time limit, -lamp parameters
• initiation mode, mode control switch, control signals
Mark Smokowicz / LAS • additional enable signals, signal filtering
SafetyLab Diagnostic: Protective Field
• Shows 7-segment display and LEDs of the device
• Display of the beam state depending on beam parameterization by
colors:
• light green = free and expected as free (free normal beam)
• dark green = interrupted and expected as interrupted (interrupted blanked beam)
• red = interrupted and expected as free (interrupted normal beam)
• yellow = free and expected as interrupted (free blanked beam)
• Beam parameters can be displayed optionally

Parameter Module
feature to improve maintainability
Contains all operating

elements and all application
specific parameters, also
those settings coming from
SafetyLab like
- timing expectations
- signal shunting
- passwords ...
advantage: the complete parameter set can be easily transferred to a
sametype spare device without SafetyLab

Function Package “Blanking“
Feature available by
--------------------------------------------------------------------------------------------------------------
transmission channel, restart interlock, external device monitoring DS, SL
startup test SL
fixed blanking TI, SL
floating blanking DS/TI, SL
reduced resolution DS, SL
beam signals SL
additional safety circuit DS, SL
teach-in control FS; SL
teach-in override FS; SL
input signal inversion SL
signal output parameterization SL
multiple scan, OSSD switch-over counter with warning signal SL
display direction SL
Mark Smokowicz / LAS DS = DIP Switch; FS= Factory Setting; TI= Teach in; SL = SafetyLab
Function Package “Muting“
--------------------------------------------------------------------------------------------------------------
startup test SL
4-sensor AutoMode muting (like MSI) FS, SL
4-sensor parallel muting DS, SL
4-sensor sequential muting (for narrow gapped objects) SL
3-sensor directional muting SL
2-sensor parallel muting (reserves only 2 inputs) SL
add. control signals: muting enable, muting timer control, muting end SL
muting time limit DS/SL
simultaneousness and filtering of sensor signals SL
muting lamp parameters SL
reduced resolution SL
additional safety circuit SL
display direction DS/SL
Mark Smokowicz / LAS DS = DIP Switch; FS= Factory Setting; SL = SafetyLab

Function Package “Initiation“
--------------------------------------------------------------------------------------------------------------
startup test SL
single break double break DS, SL
3- .. 8- break SL
operating mode control DS, SL
cycle control signal CSC DS, SL
fixed blanking SL
floating blanking SL
reduced resolution SL
2-sensor bypass (muting) SL
simultaneousness and filtering of bypass sensor signals SL
bypass lamp parameters SL
additional safety circuit SL
display direction SL
Mark Smokowicz / LAS DS = DIP Switch; SL = SafetyLab

Interfaces
The type of the electrical connection is independent of the function package.
Every connection type is available in every function package.
All COMPACTplus have a Local Interface and a Machine Interface.
Local Interface: to connect locally push buttons, key locks, signal lamps,
SafetyKey, PC adapter, ..
• Local Socket: 1 M12 socket 8-pole
• Sensor Module: 5 M12 sockets 5-pole
Machine Interface: to integrate the safety sensor into the machine control
• COMPACTplus /T: Transistor - output, 2 x 0,5A, MG / Hirschmann / MIN
• COMPACTplus /R: Relay - output 230VAC / 24VDC, MG / Hirschmann / MIN
• COMPACTplus /A: ASIsafe - AS-interface for Safety at Work

Local Interface
Local Interface (M12x8 Plug) in the end cap for the connection to local
devices like restart button, muting sensors, emergency stop button, safety
door interlock, ...
CPR end cap Pin / Usage in Function Package

Signal “Blanking” “Muting” “Initiatio
1 / L1 teach in key MS2 Clear

2 / L2 teach in key MS3 CSC
3 / L3 e-stop/ovrd MS1 op. mode
4 / L4 e-stop/ovrd MS4 op. mode
7
1
8
2 5 / L5 RES RES/MLamp RES
6
3
4
6 / 24V
5
7 / 0V
8 / FE

Local Interface
X5
X4
Integrated sensor connection field as optional local interface for
muting transceivers and multiple light beam devices, but NOT for
X3
light curtains
• 5 M12 sockets 5-pole in the front screen
X2
• No Local Socket, because the same signals L1..L5 are used
X1
24 V X1 X2 X3 X4 X5
n.c. n.c. n.c. n.c L5
FE 1 5 2 1 5 2 1 5 2 1 5 2 1 5 2
4 3 4 3 4 3 4 3 4 3
L3 L1 L2 L4 L5
GND
Socket Usage
Pin 1 Pin 2 Pin 3 Pin 4 Pin 5
X5 +24VDC L5 0VDC L5 FE
X4 +24VDC n.c 0VDC L4 FE

Machine Interfaces
• Cable Screw, 12 terminals (/T1) Terminal
24
0V
Q1 Machine Interfaces
Q2
M1 - OSSD semiconductor
M2
M3 output 2 x 0,5 A
M4
D+ - Relay output 2 x 3A
D-
/Q - ASIsafe: M12 connector
FE
• Hirschmann Plug, 12-Pin (/T2) Pin

1
Assignment
Power supply +24 VDC
2 Power supply GND
3 Safety output OSSD1 / OSSD 1A
4 5
3 6 4 Safety output OSSD2 / OSSD 2A
10 5 M1_IN: RST_M, start button
9 11 6 M2_IN: EDM, contactor control
2 7 7 M3_OUT: restart possible
1 8 8 M4_OUT: error signal (low activ)
9 reserved / OSSD 1B
10 reserved / OSSD 2B
11 reserved
• MIN series plug, 7-Pin (/T3) 12 FE
Pin
3
2
4
5
1 6 -
6
2 5
7 1
-
3 4
-
-
-
Mark Smokowicz / LAS 7
Connector Versions
Distinction between receiver’s Local and Machine Interface:
Local Interface:
Local socket (to connect optional an external sensor box)
Parameterization interface (SafetyKey, PC-Port)
Integrated sensor field
Machine Interface:
/Tx Transistor output (cable gland or plug connector)
/Rx Relay output (cable gland or plug connector)
/A1 AS-Interface (M12 plug for data and power supply)
/P1 PROFIsafe in preparation
Options:
Integrated LED muting indicator
Akkalit screen against welding sparks

Sensor Connection Accessories
AC-SCM1: sensor box to connect
sensors, indicators and start button to AC-SCC2: cable splitter to connect
the local socket 2 sensors to the local socket
M12/ 8-pole
M12/ 8-pole
30 cm cable
2 1
1 5 2 1 5 2
4 3 4 3
2 x 1,5 m cable
4 3
1 5 2 1 5 2
4 3 4 3
6 5
1 5 2 1 5 2
4 3 4 3
female connector 4-pole

Muting with Transceiver
Kk mm
Kk mm Kk mm Kk mm Kk mm
ll gd
ll gd ll gd ll gd ll gd
ll gg
ll gg ll gg ll gg ll gg
CPRT500/2-mx CPRT500/2-mxl CPRT500/2-m CPRT500/2-ml CPRT500/2-ml

+ AC-SCM1 + AC-SCM1 + AC-SCC2
Muting with Multiple Light Beam Device
Kk mm Kk mm Kk mm Kk mm Kk mm Kk mm
ll gd ll gd ll gd ll gd ll gd ll gd
ll gg ll gg ll gg ll gg ll gg
ll gg
CPR500/2-mx CPR500/2-mxl CPT500/2 CPR400/3-m CPR400/3-ml CPT400/3

+ AC-SCM1 + AC-SCC2
Muting with Light Curtains
Kk mm Kk mm Kk mm Kk mm
ll gd ll gd ll gd ll gd
ll gg ll gg ll gg ll gg
CPTaa-hhhh CPRaa-hhhh-m CPRaa-hhhh-ml CPRaa-hhhh-ml

+ AC-SCM1 + AC-SCM1 + AC-SCC2
Customer Advantages
• Unified technology for:
– Light curtains with resolutions of 14, 30, 50, 90 mm
– Multiple light beam devices with a 2, 3 and 4 beams
– Muting - Transceiver 2-beam with 500 mm beam distance
• 2 Transmission Channels to avoid mutual influence
• MultiScan mode for difficult environments (such as welding sparks)
• Simple Adjustment by integrated. aid with 7-Segment Display
• Separation into Local and Machine Interface; local connection of start buttons, door
switches, e-stop buttons, teach-in key switch,...
• Multiple Machine Interfaces: Transistor, Relay, ASIsafe, (PROFIsafe end of 2005)
• Different Function Packages: Blanking, Muting, Initiation
• Several possibilities to Parameterization: integrated switches, teach-in with
SafetyKey at IR interface, parameterization and diagnosis by PC and SafetyLab
• Fast Device Exchange due to plugable Parameter Module

COMPACTplus-m appliction

COMPACTplus-b appliction

COMPACTplus-i appliction

Thank you for your interest in
Leuze electronic
products

Taktik (Z) - Leuze Electronic - Type 4 Safety Light Curtains

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Taktik (Z) - Leuze Electronic - Type 4 Safety Light Curtains

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Available Formats

Category Type 4

Updated: June 23, 2008

Mark Smokowicz / LAS

Mark Smokowicz / LAS

Single Light Beam Safety Devices

Multiple Light Beam Safety Devices

Safety Light Curtain

Mark Smokowicz / LAS

Lens contamination monitoring via sensor status

Integrated lens heating system for outside use or use

Glass optics - high mechanical and chemical

Easy to mount with plug-in terminals without screws

Ready-to-plug-in versions available

Mark Smokowicz / LAS

Mark Smokowicz / LAS

Mark Smokowicz / LAS

Product Function Type Beam #

Leuze lumiflex ROBUST RR 43

Leuze lumiflex AMI 42

* Beam number by folding a single beam

Mark Smokowicz / LAS

 Robust construction: low cost

Mark Smokowicz / LAS

Mark Smokowicz / LAS

Mark Smokowicz / LAS

Mark Smokowicz / LAS

Mark Smokowicz / LAS

Mark Smokowicz / LAS

Mark Smokowicz / LAS

transmitter optic module

Mark Smokowicz / LAS

Mark Smokowicz / LAS

Easy to u se - re lia ble - sle nder

Mark Smokowicz / LAS

The polarity of the power supply determines the TC

SD4T SD4R-E SD4T SD4R-E

Leuze lumiflex SOLID-4

Leuze lumiflex SOLID-4

PIN 3, EDM feetback loop k1/k2 to 0V

PIN 1, Start/restart button at +24V DC and

Mark Smokowicz / LAS

Sliding nuts allow the following fixing methods:

Side fixing with Side fixing with Swivelling mounting

Mark Smokowicz / LAS

Mark Smokowicz / LAS

Mark Smokowicz / LAS

Mark Smokowicz / LAS

Mark Smokowicz / LAS

Safety Light Curtains C14 Series

Safety Light Curtains C30 Series

Mark Smokowicz / LAS

Safety Light Curtains C50 Series

Safety Light Curtains C90 Series

Mark Smokowicz / LAS

Multiple Light Beam C500/2, C400/3,

Multiple Light Beam C501/2, C401/3,

Two selectable transmission channels

TCx = Transmission channel #

Selectable Double-Scan Mode (d-scan) increases the reliability e.g.

Mark Smokowicz / LAS

COMPACT can be cascaded, e.g. to create reach behind

CR14-900M Resolutions can be different,

with cable 250 mm