Supplier Production Part Approval Process

PPAP GUIDELINES FOR SUBMISSION

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

PACKAGE WILL BE SUPPLIED FREE OF CHARGE DOCUMENTATION MUST BE IN ENGLISH PURCHASE ORDER # INCLUDED ON PACKING SLIP & PSW SHEET SAMPLES OF PARTS AS REQUIRED SIGNED WARRANT FROM SUPPLIER CORRECT SUBMISSION LEVEL PER HEC PURCHASING

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

APPROVED METHOD OF SUBMISSION 3 Ring Binder / Soft Side Binder

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

CONDITIONS REQUIRING SUBMISSION:

INITIAL PRODUCTION OF COMPONENT CHANGE IN PROCESS, TOOLING, DESIGN CHANGE IN SUPPLIERS LOCATION

CHANGE IN SUB-SUPPLIER

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

SHIPMENT OF PPAP PACKAGE:

MUST BE PROTECTED TO PREVENT DAMAGED PARTS MUST CLEARLY IDENTIFY AS PPAP SUBMISSION WITH SAMPLES SAMPLES MUST BE LABELED, MARKED SO DATA CAN BE CORRELATED

PPAP PACKAGE MUST BE SENT SEPARATELY FROM OTHER SHIPMENTS

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

SHIPMENT OF INITIAL PRODUCTION:

NO PARTS SHIPPED / ACCEPTED UNTIL PPAP IS APPROVED HEC PURCHASING WILL PROVIDE CONFIRMATION OF APPROVAL HEC WILL INITIATE ALLOWANCE IF PARTS MUST SHIP PRIOR TO ACCEPTANCE OF PPAP

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

COMPLETION OF PPAP PACKAGE:

PPAP CHECKLIST 22 REQUIRED ITEMS TO COMPLETE PPAP PACKAGE LEVEL OF SUBMISSION WILL DETERMINE # OF REQUIRED ITEMS TO BE COMPLETED

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

PPAP CHECKLIST REQUIRED ITEMS

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

TAB 1 REQUIREMENTS
SAMPLE PARTS WITH APPROPRIATE IDENTIFICATION MULTIPLE CAVITY TOOLING WILL REQUIRE SAMPLES FROM EACH CAVITY

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

TAB 2 REQUIREMENTS
CURRENT RELEASED XXXXX DRAWING NUMBERED TO CORRESPOND WITH DIMENSIONAL LAYOUT

10

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

TAB 3 REQUIREMENTS
LAYOUT RESULTS INCLUDING ALL BLUEPRINT NOTES

11

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

TAB 4 REQUIREMENTS
MATERIAL / FUNCTIONAL RESULTS

12

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

TAB 5 REQUIREMENTS
APPEARANCE APPROVAL FORM (IF APPLICABLE) SEE NEXT SLIDE FOR EXAMPLE

13

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

14

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

TAB 6 REQUIREMENTS
PROCESS CAPABILITY STUDIES / CPK REPORT (IF APPLICABLE) SEE NEXT SLIDE FOR EXAMPLE

15

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

16

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

TAB 7 REQUIREMENTS
PROCESS CONTROL PLAN (IF APPLICABLE) FORMAT PER AIAG MANUAL ADVANCED PRODUCT QUALITY PLANNING AND CONTROL PLAN (APQP)

17

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

TAB 8 REQUIREMENTS
PROCESS PFMEA (IF APPLICABLE) FORMAT PER AIAG MANUAL POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (FMEA THIRD EDITION)

18

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

TAB 9 REQUIREMENTS
DESIGN DFMEA (IF APPLICABLE) FORMAT PER AIAG MANUAL POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (FMEA THIRD EDITION)

19

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

TAB 10 REQUIREMENTS
GAGE STUDIES AS REQUIRED BY HEC QUALITY ENGINEERING PER AIAG MEASUREMENT SYSTEMS ANALYSIS (MSA)

20

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

TAB 11 REQUIREMENTS
FLOW CHART OF PROCESS PER AIAG ADVANCED PRODUCT QUALITY PLANNING AND CONTROL PLAN (APQP) MANUAL

21

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

TAB 12 REQUIREMENTS
PURCHASE ORDER NUMBER AND TOOL NUMBER (IF APPLICABLE)

22

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

TAB 13 REQUIREMENTS
AIAG PPAP WARRANT PAGE SEE NEXT SLIDE FOR EXAMPLE

23

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

24

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

TAB 14 REQUIREMENTS
SUPPLIER REQUEST FOR ENGINEERING APPROVAL (SREA) SEE NEXT SLIDE FOR EXAMPLE

25

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

MUST BE SUBMITTED AND APPROVED PRIOR TO PPAP SUBMISSION

26

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

TAB 15 REQUIREMENTS
CHANGE IN APPROVAL STATUS (CAS) IF APPLICABLE SEE NEXT SLIDE FOR EXAMPLE

27

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

MUST BE SUBMITTED PRIOR TO ANY CHANGE

28

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

TAB 16 & 17 REQUIREMENTS

MATERIAL AND PLATING CERTIFICATIONS FROM ACCREDITED LAB

29

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

TAB 18 REQUIREMENTS
IMDS REGISTRATION REQUIREMENTS MUST BE APPROVED BY IMDS COORDINATOR

30

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

TAB 19 REQUIREMENTS
PACKAGING APPROVAL FORM (IF APPLICABLE) SEE NEXT SLIDE FOR EXAMPLE

31

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

32

PRODUCTION PART APPROVAL PROCESS REQUIREMENTS

TAB 20 REQUIREMENTS
SERIES TEST REPORT OR SPECIAL CHARACTERISTICS LIST

33