Professional Documents
Culture Documents
PROFIBUS Family
Device Profiles
Factory Automation
Process Automation
PROFIBUS-DP
fast
- plug and play - efficient and cost effective
PROFIBUS-FMS
universal
- large variety of applications - multi-master communication
PROFIBUS-PA
Application oriented
- powering over the bus (option) - intrinsic safety (option)
Transparent Communication
Factory level
Bus Cycle Time < 1000 ms
Ethernet/TCP/IP Router /
Plant Backbone
Firewall CNC
Cell Level
Bus Cycle Time < 100 ms
VME/PC
ETHERNET
PLC
DCS
Field Level
Bus CycleTime < 10 ms
PROFIBUS-DP
PROFIBUS-PA
Tools
Configuration Bus Monitor Engineering
Converters AC Converters DC
I/O Decentralized
I/O Binary I/O Analogical Module PID Timers Counters Systems Iden
DCS
Net Components
Repeaters Optical Fibers Cables
Gateways
AS-Interface Proprietary Networks
MMI
HMIs Text Displays
Instrumentation
Level Flow Pressure Temperature
Valves
Pneumatic Magnetic
DP/PA link
OLM
OLM
DP/PA link
OLM
Infrared
Network topologies:
redundant ring line star Eex / Not-Eex
ILM
ILM
Barrier+ Repeater
Architecture
Industrial Ethernet / Fast Ethernet Controller
H2 Level T
PROFIBUS DP Slaves DP/PA link
H1 Level
PROFIBUS offers with the same communication protocol the levels H1 and H2 PROFIBUS DP is the high speedy H2 bus level PROFIBUS PA is the process H1 bus level
PROFIBUS-DP
DP Characteristics
The DP communication is permanent and cyclic The data to be transmitted are configured during the configuration (optimized data exchange) Only one master can write the output (safety) Data can be read by controllers and by the Class 2 masters Acyclic data exchange via DPV1 functions Alarms recognition It is a very fast fieldbus system (uo to 12 MBaud) Up to 244 bytes of data for inputs and 244 bytes for outputs per network node
9.6
1200
19.2
1200
93.75
1200
187.5
1000
500
400
1500
200
12000
100
Fiber Type
Properties
Glass Multimode
Glass Monomode Synthetic PCS/HCS
Media distance, 2 to 3 km
Long distances, > 15 km Long distances, > 80 km Short distances, < 500m
Open Configuration
PROFIBUS Configuration Tool (Class 2 Master)
PROFIBUS - DP
M
Transmitter I/O Sensor
Drive
Field device
Field device
PROFIBUS: Benefits
Costs reduction Flexibility Reliability and Technology oriented to the Future Wide solution Interoperability and Multiple vendors
Open standard !
Why to choose a fieldbus system? Proprietary solution independence Supplier independence Costs reduction Productivity increase due to:
Short cycle time Flexible Architecture Easy expansion Standardized
Market Situation
More than 1400 members worldwide
More than 20 millions installed nodes with success More than 5 millions sold nodes in the last 3 year More than 2800 products and more than 2000 suppliers More than 750 new products in the last 3 years
Reliability
Costs reduction
PLC
Terminal blocks
Terminal block
PROFIBUS
Terminal block Barrier
I/O
because PROFIBUS is deterministic beacuse diagnostic methods and failure detection are native to the system because PROFIBUS International ensures quality through test laboratories because dedicated and detailed tests & certification procedures are available and established more than 20 millions nodes PROFIBUS techonology installed and more than 1000 PROFIBUS PA technology plants stable standard, however not static
DP/PA Advantages
Benefits combination
For manufacture and process Integration with legacy technologies Short execution time ( HART, AS-I, etc)
Wide Solution
Acyclic configuration:
ProfibusView, PDM, CommuWin II, FieldCare, Pactware
DP/PA Link
AS-I bus
LD301
FTD/DTM Technology
FTD/DTM Technology
Use of a single software environment to integrate products from different manufacturers and protocols. Tipically a Windows application known as FDT Frame Application ou FDT Container.
FTD/DTM Technology
FDT Container or FDT Frame Application is the configurator,in other words, the software that allows the device access through its driver (DTM).
FDT Container
HART
FTD/DTM Technology
Benefits
Full connection to any plant automation and supervision system Easy to learn and to use Open to all communication protocols Reduced costs in development, operation, system maintenance and training Competitiviness between system manufacturers Open technology, free distributed standard, it doesnt need proprietary components, as the DD technology that is dependent on interpreters that are closed.
FTD/DTM
FDT/DTM Integration
Proprietary
Protocol
DTM
FTD/DTM Technology
DD Integration (Device Description)
DTM
Device Description
(DDL, EDDL, HDDL...)
ARCHITECTURE
DTM ACTR
DTM COMM
Screen: FieldCare
Screen: FieldCare
24V
Slaves
24 V
24 V
Max. 5 DP/PA Couplers per link IM157 Max. 32 equipment per link IM157 Ex ia * Max. 64 equipment per link IM157 - Non-Ex *
Slaves
(*) depends on the device current consumption and the number of occupied slots/device
Master
1
PROFIBUS DP
PLC / DCS / PC
PROFIBUS-DP 45.45 kbit/s or 93.75 kbit/s
24V
COUPLER DP/PA
24V
Slaves
Masters
1
PROFIBUS DP
PLC / DCS / PC
PROFIBUS-DP Up to 12 Mbit/s
24V
DP/PA LINK COUPLER
24V
3
1
Max. 5 DP/PA Couplers per link IM157 Max. 35 devices per link IM157 - Ex Max. 64 devices per link IM157 - Non-Ex
Slaves
Network terminators
Field Devices (transmitter, valve positioners, etc) PROFIBUS-PA
DD (Device Description) for Simatic PDM : ddl file with a description of all functional blocks and methods (calibration)
/* Example file using Electronic Device Description (EDD) */ /* Important: This file serves as an example only, it is not normative */ /* File name: example.edd */ /* 3.1. The Identification */ MANUFACTURER 42, DEVICE_TYPE 42, DEVICE_REVISION 1, DD_REVISION 1 VARIABLE local_variable { LABEL "Local Variable"; HELP "Help"; CLASS LOCAL; TYPE FLOAT { DEFAULT_VALUE 30; MIN_VALUE 10; MAX_VALUE 200; SCALING_FACTOR 200; EDIT_FORMAT "5d"; DISPLAY_FORMAT "5d"; } HANDLING READ & WRITE; VALIDITY TRUE; } BLOCK BlockIdentifier1 { TYPE PHYSICAL; NUMBER 1; } VARIABLE local_variable_1 { LABEL "Local Variable 1"; CLASS LOCAL; TYPE FLOAT {
DEFAULT_VALUE 20; MIN_VALUE 10; MAX_VALUE 200; } POST_EDIT_ACTIONS { postscale_variable } HANDLING READ & WRITE; } METHOD postscale_variable { LABEL "Local Method"; DEFINITION { float f; int i; f = fvar_value(local_variable_1); i = (f / 5) + 0.5; f = i * 5; assign_float(local_variable_1, f); } } COMMAND read_command { SLOT 1; INDEX 2; OPERATION READ; TRANSACTION { REQUEST { }
Device Management
PROFIBUS - PA
Physical Block
Sensor
Transducer Block
Transducer Blocks
Blocks dedicated that interface hardware (sensors and actuators) via internal channel with AI and AO blocks allow values to be sent or read by class 1 Master
Function Blocks
Function Blocks
Analog Input
Analog Output
Discrete Input
Discrete Output
PID-Control
Totalisator
Counter
Function blocks are standard interfaces (normally, 4 bytes for the measure value and 1 byte for status) that will be cyclic exchanged with class 1 master. They can offer basic functionality (characterization, scales, etc)
Totalizer Block
DD
Acyclic DP service
Cyclic communication
Status bytes
PROFIBUS PA gives process variable high resolution. Process variables possess a status byte. The status byte evaluation permits the measurement validation and can be used as online diagnostic.
Quality
Sub-status
Limit
For example: Good Non Cascade IFS used in the AO in a FailSafe situation. Uncertain Simulate Value used each time the block goes to Man.
A D
PAInterface
PROFIBUS PA
D A D P D A
4 to 20 mA
digital process variable in floating point format one status byte for each process variable
cycle times < 20 ms per transmitter (1 variable) complete access of all parameters via class 2 master
PROFIBUS DP DP/PA-Link
Manydevices can measure more than one measurement, can receive and send values to controllers (PLC / DCS / PC): Concentration (Brix), Density (Kg/m3),
Temperature (C)
4 to 20 mA
Flow transmitter (4-20mA) total flow with reset input for flow counter total flow forward with reset input for flow counter total flow reverse with reset input for flow counter temperature ultrasonic sound velocity damping of ultrasonic sound amplitude
PROFIBUS DP
DP/PA-Link PROFIBUS PA
Sensor failure
PROFIBUS DP
In the 4-20mA a failure can be detected if the current exceed the 4-20mA zone, however the user cant distinguish between a sensor failure and any other failure.
Air deficiency
PROFIBUS DP
Remote I/O
4 to 20 mA
In the 4-20mA positioner failure only can be recognized with additional alarm switches.
E.G. FY303 - Smar Positioner Functional Diagram, its parameters and diagnostics
Safety condition that the function block assume when its algorithm detects a failure situation. (After the failure is normalized, the block returns to the normal operation).
The failure sitution are detected by different ways in input and output blocks.
Good (NC) IFS status in the SP input when the target mode is AUTO.
In the totalizer, the actions are guided by FAIL_TOT, and can be: Hold (stop the totalizer) Memory(totalize with the last good value) Run (totalize with the bad value)
PID
Good Cascate FSA Active Fail safe Good Cascade IFS Initiate Fail safe Fail Safe Value: 50% Fail Safe Time: 3 s
AO
3 TRD BLOCK
3 AI BLOCK
3 TOT BLOCK
IF303
DSP BLOCK
Technical Support
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