DCS800 DCS800

Compare 800 500 400

Thomas Vinz
© ABB DC-Drives - 1 -
DCS800 presentation

DCS800
built on DCS technology
 DCS800 - ABB DC drives portfolio

Metals
Engineering Skills

P&P
Cement,
Complexity

Mining
Cranes
Small machinery
food, wire drawing,
mixer, extruders Test rigs, ski lifts

System
integrators
Sales agents
DCS800 presentation
© ABB Group - 2 -

Distributors
Power
 DCS800 - ABB DC drives - Status Quo
DCS 600
Engineering Skills

DCS800
Complexity

DCS 500
1997

1995

DCS 400
DCS800 presentation

1999
© ABB Group - 3 -

Power
 DCS800 - The next generation
The best of four worlds

DCS800
Co
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DC orm
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ab
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Pro of
DCS800 presentation
© ABB Group - 4 -
 DCS800 - Scalability
Serial
Fast monitoring of different drives
The basic package can be scaled to a wide variety of applications
communication

Basic package

IEC 61131 Programming Master-follower,

drive-to-drive,
12 pulse & ‘hard parallel’

Isolated I/O

Extension I/O Interface to the ABB

fiber optic world:
DCS800 presentation
© ABB Group - 5 -

External SDCS-COM-8
Field exciter
 DC drives - Power
 DCS800  DCS 500B  DCS 400
 230 VAC - 990 VAC  230 VAC - 990 VAC  230 VAC - 500 VAC
 D7 up to 1200 VAC and  A7 up to 1190 VAC  -
up to 1500 VDC
 20 A - 5200 A  20 A - 5200 A  20 A - 1000 A
 10,000 A hard parallel  10,000 A hard parallel  -

 20,000 A 12-pulse  20,000 A 12-pulse  -

parallel parallel

 40°C ambient  40°C ambient  40°C ambient

 50 Hz / 60 Hz  50 Hz / 60 Hz  50 Hz / 60 Hz
DCS800 presentation
© ABB Group - 6 -
 DC drives - Excitation
 DCS800  DCS 500B  DCS 400
 OnBoard / internal  internal  internal
max. 25 A (1 / 3 - ph) max. 16 A (1 - ph) max. 20 A (1 - ph)

 external  external  -
35 A (1 / 3 - ph), -,
50 A / 60 A (1 - ph), 50 A / 60 A (1 - ph),
20 A - 520 A (3 - ph) 20 A - 520 A (3 - ph)

 thyristor technology  thyristor technology  IGBT technology

DCS800 presentation
© ABB Group - 7 -
 DC drives - Family
 DCS800  DCS 500B  DCS 400
 modules  modules  modules

 single cabinets  single cabinets  -

 line ups  line ups  -

 revamp solutions  revamp solutions  -

DCS800 presentation
© ABB Group - 8 -
 DC drives - Large drives options
 DCS800  DCS 500B  DCS 400
 12-pulse serial  -  -
 12-pulse sequential  -  -
 12-pulse parallel  12-pulse parallel  -

all digital analog

 master - follower  master - follower

 master - follower
digital analog
analog
DCS800 presentation
© ABB Group - 9 -
 DC drives - Communication
 DCS800  DCS 500B  DCS 400
 serial communication,  serial communication,  serial communication,
fieldbus fieldbus fieldbus

 communication via  -  -
DDCS (fiber optics)

 drive-to-drive  -  -
communication via
DCSLink
DCS800 presentation
© ABB Group - 10 -
 DC drives - Control performance
 DCS800  DCS 500B  DCS 400
 fast speed reference  -  -
via AI
 AI cycle time 3.3 ms /  AI cycle time 5 ms  AI cycle time 5 ms
2.77 ms synchronized
with mains frequency
 speed controller cycle  speed controller cycle  speed controller cycle
time 3.3 ms / 2.77 ms time 5 ms not time 5 ms not
synchronized with synchronized with synchronized with
mains frequency and current controller current controller
current controller
 min. scan time  min. scan time  min. scan time
overriding control 2 ms overriding control 5 ms overriding control 5 ms
DCS800 presentation
© ABB Group - 11 -
 DC drives - Drive adaptation
 DCS800  DCS 500B  DCS 400
 parameters  parameters  parameters

 macros  macros  macros

 Adaptive Program (AP)  function blocks  -

 all IEC 61131 program  -  -

languages (e.g.
function blocks)
DCS800 presentation
© ABB Group - 12 -
 DC drives - Interfaces
 DCS800  DCS 500B  DCS 400
 ACS800 interface  limited interface  no options
options (DDCS, DW, options
AIMA)

 AC options (Panel,  -  -
RAIO, RDIO, AIMA,
DWL, DW)

 isolated I/O (SDCS-  isolated I/O (SDCS-  -

IOB-2x, SDCS-IOB-3) IOB-2x, SDCS-IOB-3,
SDCS-IOE-1)
DCS800 presentation
© ABB Group - 13 -
 DC drives - Hardware
 DCS800  DCS 500B  DCS 400
 2 printed circuit boards  4 printed circuit boards  3 printed circuit boards
(D1 - D4) (C1, C2, C2b)

 standard I/O’s:  standard I/O’s:  standard I/O’s:

5 AI, 3 AO, 8 DI, 8 DO
 extended I/O’s:
4 AI, 4 AO, 6 DI, 4 DO
DCS800 presentation
© ABB Group - 14 -
5 AI, 3 AO, 8 DI, 8 DO 2 AI, 2 AO, 8 DI, 5 DO
 extended I/O’s:  -
2 AI, 0 AO, 7 DI, 0 DO
 DC drives - Commissioning tools
 DCS800  DCS 500B  DCS 400
 DriveWindow  DDCTool  -
 DriveWindow Light  -  DriveWindow Light
DWL wizard wizard
DWL AP
 DCS800 panel (same  CDP312 panel is  DCS400 PAN is
hardware as ACS550) multilingual multilingual
is multilingual

 autotuning for all  autotuning for  autotuning for all

controllers, speed armature and field controllers and field
feedback and field current weakening
weakening
DCS800 presentation
© ABB Group - 15 -
 DC drives - Programming tools
 DCS800  DCS 500B  DCS 400
 AC 800M (freely  -  -
programmable) via
DDCS

 CoDeSys (IEC 61131  GAD (engineering tool)  -

programming tool) 250 blocks

 Adaptive Program (16  -  -

blocks)
DCS800 presentation
© ABB Group - 16 -
 DC drives - Applications
 DCS800  DCS 500B  DCS 400
 stand alone and  stand alone and small  stand alone
system drives system drives
 metals  winders  presses
 P&P  ski lifts  conveyors
 printing  cement  cable draws
 mine hoists  excitation  extruders
 cranes  cranes  cutters
 very large drives  cutters  etc ...
 and all applications of  non motoric
DCS 500B and DCS applications
400  etc ...
 etc ...
DCS800 presentation
© ABB Group - 17 -
 DC drives - Sales strategy
 DCS800  DCS 500B  DCS 400
 OEM’s  OEM’s  OEM’s

 system integrators  system integrators  system integrators

 end users  end users  end users

 ABB internal  -  -

 distributors  distributors  distributors

DCS800 presentation
© ABB Group - 18 -
 DC drives - Prices
 DCS800  DCS 500B  DCS 400
 unbeatable (excitation  competitive  very competitive
included)
DCS800 presentation
© ABB Group - 19 -
© ABB Group - 20 -
DCS800 presentation

DCS800

Thank You for Your attention!