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The Rankine cycle is the standard for steam power plants that are built around the world. The basic Rankine cycle consists of four main components: Steam Generator Turbine Steam Condenser Pump
Condenser
The main purposes of the condenser are to condense the exhaust steam from the turbine for reuse in the cycle and to maximize turbine efficiency by maintaining proper vacuum. As the operating pressure of the condenser is lowered (vacuum is increased), the enthalpy drop of the expanding steam in the turbine will also increase. This will increase the amount of available work from the turbine (electrical output)
Condenser types: There are two primary types of condensers that can be used in a power plant:
Direct Contact Surface type
Cooling Tower
Fills
Fills (made of plastic or wood) facilitate heat transfer by maximising water and air contact Fill can either be splash or film type Splash fill- water falls over successive layers of horizontal splash bars, continuously breaking into smaller droplets, while also wetting the fill surface Film fill - consists of thin, closely spaced plastic surfaces over which the water spreads, forming a thin film in contact with the air. More Efficient and occupy less volume
Other Components
Cold water basin: The cold water basin, located near the bottom of the tower, receives the cooled water. In many tower designs, the cold water basin is beneath the entire fill. Drift eliminators: These capture water droplets entrapped in the air stream that otherwise would be lost to the atmosphere
Contd.
Air inlet: This is the point of entry for the air entering a tower. The inlet may take up an entire side of a towercross flow design or be located low on the side or the bottom of counter flow designs. Louvers: Generally, cross-flow towers have inlet louvers. The purpose of louvers is to equalize air flow into the fill and retain the water within the tower.
Contd.
Nozzles: These provide the water sprays to wet the fill. Nozzles can either be fixed in place and have either round or square spray patterns or can be part of a rotating assembly Fans: Both axial (propeller type) and centrifugal fans are used in towers. Generally, propeller fans are used in induced draft towers and both propeller and centrifugal fans are found in forced draft towers
Mechanical Draft Cooling Towers Uses power driven fan motors to draw the air from the tower unlike to natural draft cooling towers
The water falls downward over fill surfaces that help increase the contact time between the water and the air. More contact time helps maximize heat transfer between the two Two types of mechanical draft cooling towers are cross flow tower and counter flow tower Towers can be either factory built or field erected Towers are grouped together to get desired capacities
Warm air rises naturally upside due to density difference compare to outside cool air Buoyancy produces current of air through the chimney, where fresh air are drawn into the tower from the bottom They are concrete structures and are used for large heat duties, there sizes are up to 200 meters They are generally used for water flow rates above 200,000 gal/min.
Mechanical draft crossflow tower Air flow perpendicular to the water flow
Mechanical draft counterflow tower Air flow is directly opposite to the water flow