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SIMATIC S7-400H
Fault Tolerant Automation System
Expensive downtimes or processing of valuable material High restart costs after control failure Operation without monitoring or maintenance personal
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SIMATIC S7-400H
Energie
Pipeline, Offshore et Central Thermique
Transport
Gestion Tunnel Construction naval
SIMATIC S7-400H
Supervisiory level
PC-Network/Terminalbus
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PROFIBUS / Ethernet
H-CPUs Hot-Standby
Field level
ET 200M
Red. IM 157
Red. DPBus
Red. IM 153
Red. IM 153
SIMATIC S7-400H
Red. DP-Bus
Definitions
SIMATIC S7-400H
Terminologie Disponibilit
Raction Dans le cas d un dfaut sur le systme actif, celui-ci va basculer automatiquement sur le second systme
F (Failsafe)
Scurit
Eviter les dgats, corporels, sur le matriel ou l environnement Eviter les arrts de production Et viter les dgats, corporels, sur le matriel ou l environnement
Dans le cas d un dfaut le systme se place en tat de scurit Dans le cas d un dfaut dans la partie dite de scurit le systme se place en tat de scurit pour cette partie l, le reste de l installation continue de fonctionner
FH
ou
HF
Scurit ET Disponibilit
SIMATIC S7-400H
Redundancy Principles
SIMATIC S7-400H
Application fields Overview Redundany Features Configuration Communication
Redundancy with
identical components (homogenous redundancy)
different components (Diversified redundancy) Not used with SIMATIC redundancyprinciple S7-400H B
majority redundancy
m-v-n
passive redundancy
1-v-2
active redundancy R
1-v-2 2oo2
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2oo2
Hot-Standby =
automatic switch in ms-range
High availability
2-v-2
1oo2
Fail-safe
Architecture
SIMATIC S7-400H
Application fields Overview Redundany Features Configuration Communication
P C B D A AC S P I O I OP U
P C B B A AC S P I O I OP U
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I I B B A A F M M I O I O M
Process
SIMATIC S7-400H
programming (programming same as nonredundant systems) Easy system parameterisation with option package Handling like non-redundant systems
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All standard programming languages can be used without limitation Use of standard components (I/O, CP, FM)
SIMATIC S7-400H
Synchronisation Principle
SIMATIC S7-400H
Application fields Overview Redundany Features Configuration Communication
EventSynchronisation
Without
Synchronisation
CycleSynchronisation
TimeSynchronisation
ClockSynchronisation
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CPU B
CPU A
CPU B
CPU A
SIMATIC S7-400H
CPU A
CPU B
CPU A
CPU B
Cette fonction est prise en charge par le firmware des CPUs Points de synchronisation
Mise jour de la MIE Accs direct la priphrie Interruptions,alarmes Evaluation des temporisations Echanges des donnes lors de fonctions de communications
SIMATIC S7-400H
Partial PLC A
Dfinition Les CPUs se synchronisent sur toute instruction dont lexcution pourrait conduire des branches de programmes diffrentes dans chaque CPU
P C S P U
: : L
A S
: : L
DW 10
L +
DW 10 F PAW130 Synchronisation DW 12 F
T L +
SIMATIC S7-400H
Alarms, Diagnostic OB
OB 1 synch. 1 2 synch. synch. 1 2
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synch.
synch. User program
SIMATIC S7-400H
Transparent Programming
All
command from standard can be used User program directly portable from standard CPU to H CPU and back All standard SIMATIC S7 programming languages can be used
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SIMATIC S7-400H
Self Test
SIMATIC S7-400H
Application fields Overview Redundany Features Configuration Communication
What is tested
CPU
(Processor, ASIC)
Memory Synchronisation
connection
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SIMATIC S7-400H
test When errors occur, the CPU goes to the state defect
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in background The entire test is distributed over multiple cycles Runs completely through during a time that can be parameterized (default value 90mn)
SIMATIC S7-400H
MPI/DP
SIMATIC S7-400H
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MPI
SIMATIC S7-400H
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SIMATIC S7-400H
Online Repair
SIMATIC S7-400H
Application fields Overview Redundany Features Configuration Communication
S7-400 Components
I/O
IM
Sync-Modules
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PS
DP Components
IM I/O
SIMATIC S7-400H
Alimentation Redondante
P P C SV S S P U P-Bus
K-Bus
P P C SV S S P U P-Bus
K-Bus
Alimentation Redondante
P P C SV S S P U P-Bus
K-Bus
P P C SV S S P U P-Bus
K-Bus
SIMATIC S7-400H
CPU 417H
CPU 417H
X2 34
X2 34
Sync-Module
X2 34
X2 34
Redundancy Module
X2 34
X2 34
SIMATIC S7-400H
Redundancy Module
Configuration CPU
SIMATIC S7-400H
Application fields Overview Redundany Features Configuration Communication
CPUs
High
Mid
4 integrated interfaces
Sync-Module
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Sync-Module
DP MPI/DP
X2 34
X2 34
X2 34
SIMATIC S7-400H
Sync-Module
Sync-Module
Entres/Sorties
1 canal
2 canaux
Monovoie
Commute
Redondante
standard
Disponibilit
Haute Disponibilit
(en prparation)
SIMATIC S7-400H
Redundant IM 153-2
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L+ L+
IM
Active backplane bus
IM
SIMATIC S7-400H
des entres Les deux CPUs lisent les entres et la MIE est constitue partir des coupleurs actifs Ecriture des sorties - Les deux CPUs transfrent la MIS sur les coupleurs. - Les coupleurs actifs transmettent la MIS sur les sorties.
SIMATIC S7-400H
Profibus-DP
IM 157 (DP PA Link) DP PA Coupler
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SIMATIC S7-400H
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SIMATIC S7-400H
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CP 341
Single controller
SIMATIC S7-400H
The communication switches automatically from the active to the reserve connection after a fault
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Active Connection
Reserve Connection
SIMATIC S7-400H
Active and reserve connections are automatically offered by the HW configuration tool H connections can be created between H stations, one-channel H-CPUs and PC stations (on PC Redconnect package required).
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SIMATIC S7-400H
API S7-400H avec CPU 417H dans un chassis UR2-H avec liaison redondante
SIMATIC S7-400H
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Redundancy Diagram
PS
CPU
CP
Bus
CP
CPU
PS
PS
CPU
CP
Bus
CP
CPU
PS
SIMATIC S7-400H
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Redundancy Diagram
PS PS
CPU CPU
CP CP CP CP
Bus
CP CP CP CP
CPU CPU
PS PS
Bus
SIMATIC S7-400H
S7-400H
S7-400H
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Redundancy Diagram:
PS PS
CPU CPU
CP Bus CP
CP CP
CPU CPU
PS PS
SIMATIC S7-400H
S7-400H
S7-400H
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Redundancy Diagram
PS
CPU
CP
Bus
CP
CPU
PS
PS
SIMATIC S7-400H
CPU
CP
Bus
CP
CPU
PS
SIMATIC S7-400H
Automatisation
SIMATIC S7-400H