Infrastructure ProductService Overview Oct2008

Rockwell Automation Industrial Infrastructure Products and Offerings
Copyright 2008 Rockwell Automation, Inc. All rights reserved.
State of Manufacturing Evolution VISIBILITY Continuous Improvement

Integration of plant-floor production information to Enterprise level Detailed Real Time reporting and measurement Access to information at multiple levels Effectiveness and Productivity continuous monitoring
TRACKING What happened and when

Regulatory Compliance Quality assurance Real Time Order and Resource Status Track and Trace (minimize impact of non-conformances)
EtherNet/IP REAL TIME Information Access
CONTROL How to be more competitive

Asset and Resource Optimization Reduce Maintenance costs Maximize equipment utilization Demand Driven, Flexible manufacturing
Why EtherNet/IP?
EtherNet/IP is
Standard
EtherNet/IP is standard, unmodified (IEEE 802.x) Ethernet
Established
EtherNet/IP has more than 3,500,000 nodes installed, and widely available Rockwell Automation and 3rd party products
More than a Fieldbus

Control your machinery, supervise your factory, and manage your enterprise with just one network
Standard vs. standards-based
Standard
Competitive Ethernet
EtherNet/IP
Benefits of using Standard Ethernet
Standard
COTS Products and Technologies
Use commercial off the shelf (COTS) products like Ethernet switches, cameras, devices, instruments, and technologies like wireless, web pages, email, remote access, and video/voice
Simplified Integration
Easier integration into existing Ethernet installations and corporate networks, no special requirements or conditions to meet
Reduce Training
No special training or knowledge needed from the IT workforce, works the same as their existing networks
Leverage Technology
Future proof your application and networks by leveraging the advancements of Ethernet
Copyright 2008 Rockwell Automation, Inc. All rights reserved. 6
Adoption of EtherNet/IP
Established
EtherNet/IP has shipped over 1.65 million nodes of products, but the true indicator of industry acceptance is vendor adoption!!
Vendor Adoption Summary Over 240 vendors developing products Over 650 identified products
A competitor
Vendor Adoption Summary < 35 vendors developing products < 200 identified products and services
EtherNet/IP Technology Convergence

Commercial Technologies
Webpage FTP Video/Voice Over IP
More Than a Fieldbus
Instruments
Business & Traditional Plant Floor Applications

Drives Wireless
Business System
Real-Time Plant Floor Control Applications
Robots
Controllers Remote Access I/O Email Devices Programming Terminals Other Commercial Technologies
Mix Business, Industrial, and Commercial Technologies to Solve Plant-wide Applications

EtherNet/IP Expanding Capabilities
More Than a Fieldbus
Safety
EtherNet/IP- Standard and Safety on the same wire
IT Integration
EtherNet/IP will continue to enhance information integration capabilities between plant floor and enterprise
Time Sync and Motion

EtherNet/IP Time synchronization and motion control via standard IEEE 1588
Security
EtherNet/IP systems will continue to evolve and add security measures
State of Manufacturing Evolution VISIBILITY Continuous Improvement

Integration of plant-floor production information to Enterprise level Detailed Real Time reporting and measurement Access to information at multiple levels Effectiveness and Productivity continuous monitoring
TRACKING What happened and when

Regulatory Compliance Quality assurance Real Time Order and Resource Status Track and Trace (minimize impact of non-conformances)
EtherNet/IP EtherNet/IP
CONTROL How to be more competitive

Asset and Resource Optimization Reduce Maintenance costs Maximize equipment utilization Demand Driven, Flexible manufacturing
Enabling the REAL TIME Convergence of Information Manufacturing Access and IT
10
Reference Architectures
A Set of Tested and Validated Design and Implementation Best Practices Common Reference and Common Language For IT and Manufacturing
With this implementation guide, for the first time IT and manufacturing professionals can share a common document for planning a converged IP network including the factory floor and automation equipment.
Harry Forbes, ARC Advisory Group
FREE Download Today www.ab.com/networks/architectures

Reference Architectures
Better Data Flow Safety and Security Productivity and Efficiency Economies of Scale
Design guidance consisting of methodology, recommendations, documented configuration settings, and best practices developed against tested and validated architectures Future Ready network foundation
e.g. Voice, Video, Wireless, CIP Safety, PTP (1588), CIP Sync, CIP Motion
Product and Technology Overview

- Rockwell Automation Stratix Product Family - Embedded Switch Technologies
Stratix From Rockwell Automation

Full portfolio including:
Switches Media Network Services
Industrial Hardened
Media Unmanaged Embedded Managed
Non Hardened Managed
Cisco
Stratix 8000 Stratix 6000 Embedded Technology Stratix 2000 Media
Network Services
Ethernet Switches for a Wide Range of Industrial Applications

Ideal for applications with linear or ring topologies
Applications with distributed network devices that need to be monitored and controlled
Price
Embedded Ring & Linear
Applications that require plant floor and enterprise integration
Applications with Small, Isolated Networks
Functionality
Understanding Your Switch Options

Managed versus unmanaged
Advantages Ability to manage multicast traffic Provide diagnostics data Provide security options Provide QoS, VLAN and resiliency support Disadvantages
Managed Switches
More expensive Requires some level of support and configuration to start up and replace
Unmanaged Switches
Inexpensive Simple to set up Easy to replace
No management capabilities No security No diagnostic information provided Difficult to troubleshoot
21
Rockwell Automation Stratix 8000

Managed Switches with Cisco Technology
A unique product in the market

Best of Cisco
Secure integration with enterprise network
Cisco internetworking operating system (IOS ) TM Cisco Catalyst switch arch. and feature set Familiar tools for IT professionals: command line interface (CLI), CNA and Device Manager
TM
Best of Rockwell Automation
Premier (CIP) interface to Integrated Architecture

RSLogix 5000 for configuration (AOP) Predefined Logic tags for diagnostics FactoryTalk View Faceplates
Best for the Plant Floor Environment
Easy to Integrate and Maintain

Default configurations for Industrial Automation market (Globals and Smartports) Removable Compact Flash for one step device replacement
integrating the enterprise and manufacturing environments

Stratix 8000 - Modular Design

Base Module
(6-port or 10-port)
Extension Module A
(8-port Copper)
Extension Module B
(8-port Fiber)
8 Extended Data Ports

10/100 Copper
8 Extended Data Ports

100 Fixed Fiber
Dual Purpose Uplink Ports

10/100/1000 Copper or SFP
Data Ports
10/100 Copper
6-port
to
26-port
23
Stratix 8000 - Dual Purpose Uplinks
GigE Copper Uplinks

10/100/1000
OR
SFP Fiber Transceiver 100M and 1G Multimode and Singlemode
SFP Fiber Uplinks

10/100/1000
24
Stratix 6000 Managed Switches

Fixed port managed switch
4 port or 8 port versions with optional fiber optic uplink (SFP) Control system integrated CIP communications for:
Diagnostics (tags) Configuration (RSLogix 5000) Security
DHCP persistence for automatic end device IP address assignment Unauthorized User Identification Traffic Level Monitor with Alarms FactoryTalk View Faceplates
Integrated Tightly Into The Integrated Architecture

Stratix 2000 Unmanaged Switches Multiple configurations:

3 port copper + 1 fiber 5 port copper 6 port copper +1 fiber 8 port copper
Automatically negotiates speed and duplex settings Automatically detects cross-over cable
No Integration, No Set-up Or Configuration Required

Key Stratix Configuration Features

IT friendly configuration tool Cisco Command Line Interface, Cisco Network Assistant, Device Manager Express setup quick start up feature Smartport easy switch port optimization feature Web enabled configuration using embedded web pages AOP configuration stored as part of project in RSLogix 5000
Stratix 8000
Familiar Tools
Enables Collaboration of IT & Manufacturing
Cisco Command Line Interface (CLI), Cisco Network Assistant (CNA), and Device Manager interfaces for the IT engineer RSLogix 5000, and Add-on Profiles (AOP) interfaces for the Controls engineer Cisco IOS and Catalyst 2960 features insures adaptability to the existing Cisco Infrastructure network policy
Stratix 8000
Device Manager
Command Line Interface
RSLogix, Add-on Profile Cisco Network Assistant
For IT, Managing Stratix 8000 Is Identical To Other Cisco Switches

Premier Logix Interface (CIP)
Stratix 6000
Stratix 8000
RSLogix 5000 AOP

Configuration (stored as part of project) Product identification I/O connection Port Status Alarms Link Status Unauthorized device Threshold exceeded Bandwidth Utilization Alarm relays Port Control
Logix Predefined Tags
33
FactoryTalk View Faceplates
Stratix 6000
Stratix 8000
Status Configuration Alarms Trending
Help
Pre-engineered Faceplates for Network Monitoring

Help Secure Your Network
Stratix 6000
Turn ports on and off using your RSLogix 5000 program Configurable device authentication with the web browser Username and password authentication for configuration Configurable device authentication (MAC ID) with RSLogix 5000
Prevent Unauthorized Access And Safeguard Your Data

Maximize Plant Floor Uptime

Switch Replacement
Stratix 8000
Compact Flash stores entire configuration and operating system (maintains revision control) Move the Compact Flash card from failed switch to the new switch
No PC, No Set-up, No Configuration Required!
Maximize Plant Floor Uptime

Device Replacement
Stratix 6000
Stratix 8000
DHCP server can be configured to assign the same IP address when devices are replaced End devices request address upon power up Network recovers from end device replacement automatically
Simplifies Maintenance and Increases Machine OEE

Embedded Switch Technology

Embedding switch technology in end devices Enables linear and device-level-ring topologies for EtherNet/IP Enables devices to prioritize traffic ensuring timely delivery of critical data ODVA standard
Technology available to 3rd parties
Linear
Ring
52
Embedded Switches and Taps

Rockwell Embedded Switch Products will be released in phases
First phase ControlLogix EtherNet/IP module (1756-EN2TR) Stratix 4000 EtherNet/IP tap (1783-ETAP) Other products to be released in the future Motion Drives DIO Safety 3rd party devices
1756-EN2TR 1783-ETAP
2 Ethernet Ports
53
Benefits of Ring and Linear Topologies

Linear
Linear Ethernet segments greatly extend the length of the application No need to run cables from each device back to a centralized switch
Ring
Resilient network provides single fault tolerance Device level ring requires no additional hardware to implement
54
How Does a Device Level Ring Work?

Each ring must have a designated ring supervisor. The function of the Ring Supervisor is to manage traffic and hold diagnostic information. There could be multiple ring supervisors in a single ring, but only one can be the active supervisor. The 1783-ETAP and 1756-EN2TR are both supervisorcapable devices. When a wire break occurs, the supervisor of the ring reroutes traffic to assure continual operation of the network. Network recovery time is less than 1 ms for a network of up to 50 nodes. The supervisor also has knowledge of the exact location of the break allowing a user to quickly remedy the problem.
Ring Supervisor
There is no special configuration necessary at the non-supervisory nodes.

55
Stratix Software Feature Summary

Features
Cisco IOS and Catalyst 2960 feature set Smartports RSLogix5000 Profiles
Stratix 8000

Stratix 6000
Embedded Technology
Stratix 2000
VLANs
QoS Bandwidth Threshold Alarming MAC ID port security IP address assignment per port or opt. 82 Port mirroring IGMP snooping and query STP/RSTP or ring support SNMP support
Etherchannels
IEEE 802.1x Security
56
Industrial Ethernet Media Summary

M12 Connectivity - D Code 1585D-M4TBDM-xx
M12 Male to M12 Male Overmolded Patchcords Flex Rated Media 10 Million Cycles IDC Field Attachable Connector
RJ45 Connectivity
RJ45 to RJ45 Patchcords - PVC Riser and Flex 1585J-M8PBJM-xx, 1585J-M8TBJM-xx RJ45 Insulation Displacement Connector (IDC) - 1585J-M8CC-H RJ45 Crimp Connector 1585J-M8CC-C RJ45 Crimp Tool 1585A-JCrimp
M12 to RJ45 Bulkhead Adapter 1585A-DD4JD Ethernet Cable Spools Available

Riser Cable Standard Applications 1585-C8PB-Sxx Flex Rated 10 Million Cycles 1585-C8TB-Sxx
57
Typical Configurations
Enterprise Zone DMZ
Terminal Servers, Patch Management, AntiVirus, Historian Mirror, Web/Application Server
Cisco 2960 Layer 2 Switch
ERP, Email, Intranet, etc.
Enterprise Network
Cisco ASA 5520 Firewall
Cisco 3750 Stackwise Layer 3 Switch
Manufacturing Zone
Stratix 8000 Layer 2 Switch
FactoryTalk Applications
Engineering Workstation - RSLogix 5000
Ring Topology with Rapid Spanning Tree Protocol (RSTP)
Stratix 4000 ETAP Layer 2 Embedded Switch Linear or Ring
Stratix 2000 Layer 2 Unmanaged Switch
Stratix 6000 Layer 2 Switch
Cell/Area Zone
Cell/Area Zone
Cell/Area Zone
Cell/Area Zone
59
Tools and Services

- Integrated Architecture Tools - Network Services
EtherNet/IP Diagnostic Screens and Faceplates

Sample FactoryTalk View screens and faceplates are available to help you monitor your system with FactoryTalk View Go to: http://samplecode.rockwellautomation.com Example: in the Title field, perform a search on faceplates Sample faceplates available for most network bridges and Ethernet switches
61
EtherNet/IP Performance Prediction Tool

Helps you in the initial layout of your EtherNet/IP network by calculating resources (Connections, Packets Per Second) used by a proposed network. Click here to view the tool
62
Ethernet Network & Security Services

Design Services
Network Design Review Review of customer design documentation Network Design Complete network design, corporate specifications, system specifications, or best practices
Evaluation Services
Network Validation Installation and operational verification of a network Network Baseline Performance Operational verification of a running network Health Check One day operational verification of a running network prior to upgrades
For more information, visit the web site!

Network and Security Services Because Infrastructure Matters
Copyright 2007 2008 Rockwell Automation, Inc. All rights reserved. 63
Thank You!!

Infrastructure ProductService Overview Oct2008

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Rockwell Automation Industrial Infrastructure Products and Offerings

Copyright 2008 Rockwell Automation, Inc. All rights reserved.

State of Manufacturing Evolution VISIBILITY Continuous Improvement

TRACKING What happened and when

EtherNet/IP REAL TIME Information Access

CONTROL How to be more competitive

More than a Fieldbus

Copyright 2008 Rockwell Automation, Inc. All rights reserved.

Standard vs. standards-based

Copyright 2008 Rockwell Automation, Inc. All rights reserved.

Benefits of using Standard Ethernet

COTS Products and Technologies

Copyright 2008 Rockwell Automation, Inc. All rights reserved.

EtherNet/IP Technology Convergence

More Than a Fieldbus

Business & Traditional Plant Floor Applications

Real-Time Plant Floor Control Applications

Mix Business, Industrial, and Commercial Technologies to Solve Plant-wide Applications

EtherNet/IP Expanding Capabilities

More Than a Fieldbus

Time Sync and Motion

Copyright 2008 Rockwell Automation, Inc. All rights reserved.

State of Manufacturing Evolution VISIBILITY Continuous Improvement

TRACKING What happened and when

CONTROL How to be more competitive

Enabling the REAL TIME Convergence of Information Manufacturing Access and IT

FREE Download Today www.ab.com/networks/architectures

Product and Technology Overview

Copyright 2008 Rockwell Automation, Inc. All rights reserved.

Stratix From Rockwell Automation

Non Hardened Managed

Ethernet Switches for a Wide Range of Industrial Applications

Embedded Ring & Linear

Applications that require plant floor and enterprise integration

Applications with Small, Isolated Networks

Understanding Your Switch Options

Inexpensive Simple to set up Easy to replace

No management capabilities No security No diagnostic information provided Difficult to troubleshoot

Copyright 2008 Rockwell Automation, Inc. All rights reserved.

Rockwell Automation Stratix 8000

A unique product in the market

Best of Rockwell Automation

Premier (CIP) interface to Integrated Architecture

Best for the Plant Floor Environment

Easy to Integrate and Maintain

integrating the enterprise and manufacturing environments

Stratix 8000 - Modular Design

8 Extended Data Ports

8 Extended Data Ports

Dual Purpose Uplink Ports

Stratix 8000 - Dual Purpose Uplinks

GigE Copper Uplinks

SFP Fiber Transceiver 100M and 1G Multimode and Singlemode

SFP Fiber Uplinks

Copyright 2008 Rockwell Automation, Inc. All rights reserved.

Stratix 6000 Managed Switches

Integrated Tightly Into The Integrated Architecture

Stratix 2000 Unmanaged Switches Multiple configurations:

No Integration, No Set-up Or Configuration Required

Key Stratix Configuration Features

Copyright 2008 Rockwell Automation, Inc. All rights reserved.

Command Line Interface

RSLogix, Add-on Profile Cisco Network Assistant