Professional Documents
Culture Documents
There are two seasons, spring/summer arrive in beginning of jan/feb and fall/ winter in august /sept (reversed for southern hemisphere. Zara has 200 designers on staff and zara produces about 11 thousand styles each year-perhaps 5 times as many as a comparable retailer would typically produce. Designers often prepared sketches by hand but eventually worked on a CAD system to illustrate the design and associated specifications. The store specialists worked in the same rooms , reviewing daily detailed printouts of store sales and speaking to store managers by phone to gather informal feedback.
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Sewing was subcontracted to a network of 400 smaller firms within Galicia and northern Portugal. Zaras subcontracted sewing worked enabled many women to work ,including on part time basis.
Zara reserved time with its sewing subcontractors but was not limited in terms of garment specifications given in advance. Delivery to Zara factory occurred many times a week.
Zara with its in house production , pattern making ,cutting capabilities and its network of sewing contractors , to go from start to finish on a style production takes as little as 10 days.
In-Season Production
Zara committed only 50-60 % of production in advance of the season, with the remainder manufactured on a rolling basis during the season. In house production helps easily in meeting market demand. We recoup our cost on the garments through markups because people will pay premium for right garment at right time. Acc to management ,analyst and press , it is the ability to respond in season that gave Zara a different risk profile from other apparel retailers.
Zara in season replenishment did not require incremental capacity to be found or much higher costs incurred at last minute; instead the close-to-sale time manufacturing permitted an ongoing reallocation of resources in the ordinary course and with minimal disruption.