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Phyo Thu Htet, Tin May Tun and Theint Theint Khaing.
A solar cell is a device that converts sunlight directly into
electricity with no pollution. The other name for Solar cell
is Photovoltaic cell. The term "photovoltaic" comes from
the Greek : photo meaning "light", and "voltaic", from the
name of the Italian physicist Volta, after whom the unit
Volts is named. The modern age of solar power
technology began in 1954 when Bell Laboratories,
discovered that silicon doped with certain impurities was
able to generate electricity . Today it is a rapidly growing
and increasingly important renewable alternative to
conventional fossil fuel to generate electricity.solar
energy is a infinite source.
-Sunlight => electricity
-Renewable source
-Pollution free
1. Cleaning the raw wafer.
2. Four- point sheet resistant measurement.
3. Doping the raw wafer.
4. Etching
5. Ellipsometer measurement
6. Photolithography
7. Metallization
8. Lift-off process
9. Anti- reflective layer coating
10. Open the window for the sunshine to shine at the solar cell.
Purpose:
To remove contamination from the wafer.
Steps involved
5. Cleaning using chemical
solutions(SC1,SC2)
6. Rinse using DI water
7. Spin dry
(MAKE SURE during rinse and dry
process the speed cannot over
2000rpm, if not wafer will fly away.)
Four-point probe sheet resistant
measurement
3
able of 4 point probe measurement of Wafer.
Purpose
Pre-deposition: Saturate the expose wafer surface with lots of dopants.
Drive-in: Drive the dopant to further diffuse deeper into the substrate.
Purpose: To selectively remove
unwanted materials from the top
layer of the wafer surface.
Basic steps of etching:
• Dispersion
• Reaction
• Removal
Major types of etching:
7. Wet etching – Use liquid
chemicals to remove unwanted
materials.
8. Dry etching – Use a plasma to
remove the unwanted materials.
Etching process
The problems we are facing after doping
process
- There is a phosphorous glass layer will be formed on our
wafer surface after doping process.
- This layer will effect our process of making solar cell.
- Therefore , we should etch away the phosphorous by
etcher.
Ellipsometry is a technique for
measuring the thickness and index
of refraction of a wide range of
films.
Typically used for film thickness less
than 100 angstroms in thickness.
Advantage:
5. Making non-contact
6. Nondestructive measurement.
Photolithography process
• Spin photo-resist
• Pattern photo-resist
• Deposit
• Remove photo-resist
Problem in process:
• 1. If sidewalls are not
perpendicular, the metal is likely to
be continuous. There is no
separation between the undesired
and desired metal.
- For P-type silicon these blue color are holes ,and unstable because
there are no electrons inside, so very easy to absorb electrons and
form P-type semiconductor.
- For N-type silicon there is one extra electron around yellow atoms
that means these electrons are very active, and form N-type
semiconductor.
How the solar cell work?
A solar cell consists of two layers of semiconductor, one
p-type and the other n-type, sandwiched together to form
a 'p - n junction'.
Anti-reflection coating
Anti-reflection coating is a type of optical coating applied to surface of solar
cell to reduce reflection , light reflection reduce ,means optical losses
reduce that increase the absorption .
Normally there are 2 types surface:
1.flat surface
2.texturing surface
PS = Power output
Area
% Efficiency = PS x 100%
P1
Example Our Wafer Voltage is 0.35 V While the Current is 2.14 mA. How do we find the Power
Power = Voltage X Current P = V X I
Power ?? = 0.35V X 0.0000214 A
= 0.00000743 W
THE END