Process Audit Preparation “Turtle Diagram”

With What? With Who?

(Materials/Equipment) (Competence/Skills/Training)
CAD/ CAM Program APP Team
Computer Product design engineer
Raw material Process design engineer
Strength test equipment

Inputs Output
Customer requirement Product conform to
ECN Design & Development strength test specification
Regulatory requirement
Previous similar design
Target for product quality
With What Key Criteria?
How? (Measurement/Assessment)
(Methods/ Procedures/Techniques) PPM
Strength test institution Scrap rate
APQP Manual Cpk
PPAP Procedure
FMEA Manual
Control Plan
Process: Process design & development
Process owner: APQP Team
Process Input;
 Customer requirement
 ECN
 Regulatory requirement
 Previous similar design
 Target for product quality
Process Activities
 Design Planning
 Design input review
 Design output review
 Design verification
 Design validation
 Design change control
 PPAP
Support Activities
 Production; preparation of work instruction, train operator
 QC; inspection, MSA
 Maintenance; tools equipment making/ maintenance
 Sale; receiving of customer requirement & feedback
 Management; Management review
 Purchasing; purchasing of material
 HR; Training
 Engineering; packing standard etc.
Interface/ Linage Output
 Process flow diagram
 Customer
 Drawing
 Supplier
 Special Characteristic
 HR
 FMEA
 Production
 Control plan
 Maintenance
 Working struction/ Job instruction
 Product for approval
Measurement
 Time
 Correctness
 Ppk > 1.67

Reference Document/ Necessary Information

 APQP Procedure
 Customer requirement
 Regulatory requirement
 Functional requirement
 Company policy
Material/ Equipment

 Computer (CAD/CAM)
 Sample part
 Jig/ Fixture
 Production machine (press, machining, etc.)
 Inspection tool