Professional Documents
Culture Documents
Management
Maintenance and
Reliability
Chapter 11
Prepared by: Shatina Saad @ FPP 11-1 OPM 533
Outline
♦ THE STRATEGIC IMPORTANCE OF
MAINTENANCE AND RELIABILITY
♦ RELIABILITY
♦ Improving Individual Components
♦ Providing Redundancy
♦ MAINTENANCE
♦ Implementing Preventive Maintenance
♦ Increasing Repair Capability
♦ TOTAL PRODUCTIVE MAINTENANCE
♦ TECHNIQUES FOR ESTABLISHING
MAINTENANCE POLICIES
Maintenance ©
1995
Corel
Performance Corp.
♦ To yield:
♦ Reduced inventory
♦ Improved quality
♦ Improved capacity
♦ Reputation for quality
♦ Continuous improvement
♦ Information sharing
♦ Skill training
♦ Reward system
♦ Power sharing
Continuous Improved
improvement quality
n=1
80
n=10
60
n=
50
40
n=
10
20 0
n= n=
30
0 40 0 n=20
0 0
100 99 98 97 96
Average Reliability of all Components (Percent)
Failure
rate Infant
mortality
and
improper use
failure
Lifetime
Prepared by: Shatina Saad @ FPP 11-15 OPM 533
Providing Redundancy
Optimal Maintenance
Commitment
Prepared by: Shatina Saad @ FPP 11-23 OPM 533
Maintenance Costs
Full Cost View
Cost
Total costs
Full cost of
breakdowns
Preventive
maintenance
costs
Optimal
Maintenance
Commitment
Prepared by: Shatina Saad @ FPP 11-24 OPM 533
Contract for Preventive
Maintenance
♦ Compute the expected number of
breakdowns without the service contract
♦ Compute the expected breakdown cost
per month with no preventive
maintenance contract
♦ Compute the cost of preventive
maintenance
♦ Compare the two options