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Paint School
Rust
The presence of water / humidity and Oxygen is a pre-requisite for corrosion of steel
Paint School
The water molecules penetrate the paint Due to osmotic forces blisters are formed
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Atmospheric corrosion
Humidity Temperature Concentration of salts Amount of air pollution,
including acid rain, soot and dust particles
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Atmospheric corrosion
Corrosion rate
0
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20
40
60
80
100
Relative Humidity, %
Corrosion Protection
There are many ways of preventing corrosion Here: Focus on Paints and Cathodic Protection (CP) For submerged structures our
general recommendation is: Use Paint as the primary corrosion protection system Back up the paint system by a CP system. CP will protect weak points and damaged areas of the paint film and thereby prolong the lifetime of the structure
Paint School
Two paint systems are exposed to the same environment One system may be almost inert to the surrounding environment The other may deteriorate rapidly and corrosion starts It is important to know the properties of the system before putting it into service
CP and corrosion: Corrosivity_liquid2
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Types of Corrosion
1. 2. 3. 4. 5. 6.
Uniform corrosion General corrosion Crevice corrosion Galvanic corrosion Pitting corrosion Erosion corrosion
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Uniform Corrosion
A corrosion attack that is uniformly distributed over the entire surface
Corroded area
Steel
Thickness after corrosion Original thickness
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General Corrosion
General corrosion is uniform by nature Still, deep pits or uneven areas are found
CD 0026-001
CD 4911-0004
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Seawater
Ingress of seawater
Plate Paint
Stainless Steel
Corroded areas
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Galvanic Corrosion
Pre-requisites: Water (Electrolyte) Two metals with different potentials Electrical contacts between the metals Important parametres: Anode - Cathode area ratio. Electrolyte resistivity (Conductivity) Difference in galvanic potential
of the metals
Fe ++
e-
Anode Steel
Water
Pitting corrosion
Oxide film
Stainless steel
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Pitting Corrosion
Pitting corrosion is a localised attack on a material normally protected by a passive film The passive film may be destroyed mechanically or by aggressive ions in an electrolyte Severe corrosion may take place beneath the passive layer
Pitting corrosion
Passive layer
Stainless steel
Seen from above
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Cross section
CD 0026-004
Paint School
Erosion Corrosion
Erosion corrosion on a plane surface
Cross section From above
Flow direction
Erosion Corrosion
Erosion corrosion caused by the uneven joint
Direction of flow