Super Quali Cast (India) Pvt. Ltd.

Excellence in Critical Components

http://www.casting.superqualicast.com/

SuperQualicast (India) Pvt Ltd have set up a alarming attendance as leading manufacturers and exporters of Investment castings in India and the international marketplace. Hallowed with a panel of accomplished technological human resources, well equipped plant and excellence control set-up with complicated and most modern belongings for manufacturing a perfect array of casting products. We have achieved towering benchmarks as knowledgeable and reliable performers in this sphere. Keeping client requirement in mind, the steady Endeavour of our professionals mutual with their outstanding manufacturing corroboration methods helps to supply our cherished clientele only the best.

Optimum quality and durability Customized service Well-versed team Strong infrastructure Cost-effective and innovative products Precise engineering Timely production and shipment

With quality being the catchphrase of the present era, every customer needs it in entirety. As foremost casting manufacturers of India we pressure towards absolute customer approval with our quality policy. For ensuring that our accessible array of machined castings meet our honored customers specifications, our quality control technicians dedicated in this sphere use complicated assessment and testing equipments and are talented in taking counteractive action immediately when necessary.

Metallographic Laboratory:

Our metallurgical lab uses the majority up to date tools for verifying the microstructure of our machined castings. We experience entire testing for examination the granule border, enclosure level and grain size. The examination is carried out for several corrective actions which may be desirable.

Non-destructive testing Our non-destructive testing lab aids us in offering severe quality control utilizing penetrate, attractive element and radiography assessment. Chemical Analysis Laboratory: The chemical lab at SuperQualicast tests as well as verifies the steadiness and chemical properties of each casting component we pour. Our lab is carefully operated by knowledgeable, well-trained technicians.

One of the antique techniques of creating accuracy parts via metals is referred as lost wax casting or investment casting. This lost wax process requires the consumption of wax, metal dies, melting metal, furnace, ceramic slurry and particular equipment requisite for grinding, cutting or sandblasting. Such casting method has become enormously popular both in India and worldwide. The process involves the following steps:

Formation of wax pattern- Initially, the wax pattern is insertion molded into metal dies forming into one part. A center is utilized for forming any inner characteristic on the prototype. A combine of such patterns are fixed to a sprue for creating a treelike assembly. It is the gating method that creates the channels by which molten metal stream towards the mold cavity.

Formation of mold- Secondly, the treelike assembly is absorbed into slurry containing fine ceramic particles that is covered with crude particles. It is then dried out for forming pottery armor adjacent the patterns as well as the gating method. This method is yet again carried out waiting the shells are sufficient thick for withstand the molten metal that it will come across. Subsequent this shell is next located within an oven with the wax melted out thus leaving a pottery shell that is empty.

Bucketing- Thirdly, preheating of the cast takes place in a furnace in about 1000 degree Celsius subsequent which the molten metal gets poured into the sprue of the cast, wrapping up the cast hollow. Cooling- Fourthly, the molten metal is left to cool down and harden for attaining the absolute form of the casting. The moment for cooling rests on the size of the material used the cast and the fraction. Casting taking away- Fifthly, place cooling molten metal, the cast is broken down as well detached. Normally water jets are used for pottery cast. Once it is detached, each part from the sprue by cold breaking or sawing. down of the as the casting breaking the is segregated

Final- lastly come the concluding operations that is sandblasting or grinding that are conceded out for smoothening the parts at the gates. Every now and then warm healing is also used for hardening the absolute part of the castings.

Valve and Pumps

Automotive

Industrial Machinery

Pharmaceutical Machinery

Agricultural equip

Machine Tools

Fire fighting equip

Textile & Sewing Machineries

Instrumentation & Control

Defense equip

Printing Machineries

Dental/Orthopedic Implants

Power and Hand tools

Transportation equipments

Food Processing Machineries, etc....

SUPER QUALI CAST (INDIA) PVT. LTD.

Behind Rajkamal Petrol Pump, Off Gondal Road, Punitnagar Road, KOTHARIA, RAJKOT-360004, GUJARAT, (INDIA). PHONE TELE-FAX Visit Us E-mail : : : : 91-281-2388848, 91-281-2388646 www.superqualicast.com info@superqualicast.com

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