Professional Documents
Culture Documents
TO ATMOSPHERE
COAL TO ELECTRICITY
PUMP
BOILER WET ASH FLUE GASES ESP ID FAN
FLY ASH
C H I M N E Y ASH POND
TRANSMISSION TOWER
GENERATOR TRANSFORMER
ELECTRICITY
C O A L COAL MILL
GENERATOR
CONDENSER
CW PUMP
Cooling Tower
PRIMARY INSTRUMENTS : o THEY SENSE THE PROCESS o THEY ARE MOUNTED IN FIELD o Ex SWITCHES , TRANSMITTERS , GAUGES .
SECONDRAY INSTRUMENTS : o o o THEY RECEIVE THE SIGNAL FROM PRIMARY INSTRUMENTS. MOUNTED ON CONTROL PANEL . Ex - INDICATOR,RECORDER, TEMP SCANNER .
PT,PS, DPT,
LEVEL MEASUREMENT :
POWER MEASUREMENT
LI, LS, LT
VOLTMETER,AMMETER,WATTMETER,ENERGYMETE
HOTWELL
CEP DISCH DEA O/L ECO INLET
CONDUCTIVITY
PH, CONDUCTIVITY, Na PH, DISS O2 PH, COND, HYDRAZINE
DRUM WATER
MAIN STEAM
TURBINE .
MEASUREMENT OF OXYGEN, CARBON MONO OXIDE IN FLUE GASES FOR PROPER & OPTIMISATION OF COMBUSTION OF FUELS IN BOILER . MEASUREMENT OF SULPHER DIOXIDE, NITROGEN
Unidirectional Drives
MOTORISED VALVES
Bidirectional Drives
CONTROL VALVES Analog drives - PNEUMATIC ACTUATOR - ELECTRIC ACTUATOR - HYDRAULIC ACTUATOR
SOLID STATE .
PRO-CONTROL .
Max DNA .
Switch A Switch B
D P U D P U I O
I O I O I O
I O I O I O
I O I O I O
I O S I G N A L S
MAN MACHINE INTERFACE PLANT INFORMATION SYSTEM AUTO CONTROL SYSTEM INTERLOCK & PROTECTION
HUMAN MACHINE INTERFACE CATERING TO SG, TG, STATION C&I AND ELECTRICAL CONTROLS
LVS (3 NOS.) 67
Operator Station # 1 Operator Engg. Stn. Station # 7 PADO STN
NETWORK PRINTERS :
Colour Inkjet A3/A4 3 Nos maxSTORIAN Shift I/C Laser B/W (A3/A4) 2 Nos
CONTROL ROOM
IND.
ETHERNET SWITCH
DIG. IND.
maxLINK
maxNET
RPUs (I/O + DPU + Network Components)
ETHERNET SWITCH
Time Sync. Signal
EQUIPMENT ROOM
RPU # 1
RPU # n
RPU # 1
RPU # n
RPU # 1
RPU # n
DPU
I/O Modules
DPU DPU
I/O Modules I/O Modules FG #BOILER FG #TURBINE
DPU
I/O Modules
DPU
I/O Modules FG #STN. C&I
DPU
I/O Modules
FIELD
DBTC
LOCAL JB
LOCAL JB + -
CJC BOX
LOCAL JB
~
MOTORS PUMPS/ BREAKERS
CONTACT INPUTS
ANALOG (4-20mA)
T/Cs
RTDs
10MBps 100MBps
CENTRAL CONTROL ROOM ELECTRONIC EQUIPMENT ROOM UPS / BATTERY ROOM SWAS ROOM COMPUTER ROOM HMI ROOM
o MANPOWER AVAILBILITY FROM CONTRACTOR SIDE OF COMMISSIONING SKILLS . o AVAILABILITY OF TESTING INSTRUMENTS LIKE MULTIMETERS, CURRENT SOURCE ETC .
FIELD CHECKING
o CONTROL VALVE CALIBARION AND POSITION FEEDBACK ADJUSTMENT . o MOTORISED VALVE OPERATION, LIMIT/TORQUE SWITCH ADJUSTMENT . o INSTRUMENT MOUNTING AS PER HOOK UP DIAGRAM .
PRE POWER UP CHECKS : o CHECKING OF PANELS WITH RESPECT TO BILL OF MATERIALS . o CHECKING OF PANEL FOR LOOSNESS IN CONNECTION . o ELECTRONIC AND ELECTRICAL EARTHING . o PANEL MEGGARING . o PANEL CLEANLINESS .
POWER-UP CHECKS :
o VOLTAGE LEVEL AT INPUT OF PANEL .
PANEL CHECKS :
o PROGRAM LOADING IN THE PROCESSOR . o PROCESSOR REDUNDANCY CHECKS . o COMMUNICATION REDUNDANCY CHECKS .
DRY CHECKS :
o CONTROL VALVE OPERATION FROM CONTROL ROOM .
SG CONTROLS
TG CONTROLS STATION C&I CONTROLS OTHERS
SG CONTROLS
o FSSS- OIL ELEVATIONS, MILLS AND FEEDERS, FLAME SCANNERS o SADC o APRDS o HPBYPASS
TG CONTROLS
o TURBINE PROTECTION o GOVERNING o ATRS o TSI o OTHERS
STATION C&I
o BINARY LOGICS ( ID, FD, PA ,BFP, CEP AND MISC LOGICS) .
o ANALOG CONTROLS ( AIR FLOW, DRUM LEVEL, FURNCE PRESSURE AND OTHER CONTROLS) .
o CORDINATED MASTER CONTROL AND RUN BACKS .
OTHERS
o VIBRATION PANELS
o MASTER CLOCK
o HART MANAGEMENT SYSTEM