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What is dissolution
Dissolution is a process in which a solid substance solubilizes in a given solvent i.e. mass transfer from the solid surface to the liquid phase. Dissolution is RDS for hydrophilic, poorly aqueous soluble drugs like griseofulvin and spirinolactones; absorption of such drugs is often said to be dissolution rate-limited Dissolution refers to the process by which a solid phase (e.g., a tablet or powder) goes into a solution phase such as water. In essence, when a drug dissolves, solid particles separate and mix molecule by molecule with the liquid and appear to become part of that liquid. Therefore, drug dissolution is the process by which drug molecules are liberated from a solid phase and enter into a solution phase
Dissolution Rate
Rate of dissolution is the amount of drug substance that goes in solution per unit time under standardized conditions of liquid/solid interface, temperature and solvent composition.
HISTORY
1855-Fick conducted studies of diffusion & proposed the first & second law of diffusion. 1855-Noyes &Whitney proposed the fundamental equation of dissolution, based on Ficks second law of diffusion. 1950- Focus of investigation carried out in pharmaceutical research field, based on dissolution.
1. Solubility
Solubility plays important role in controlling dissolution from dosage form. Aqueous solubility of drug is a major factor for determines dissolution rates.
the dissolution.
4. Salt form of the drug Dissolution rate of weak acids and weak bases can be enhance by converting them into their salt form. With weakly acidic drugs, a strong base salt is prepared like sodium and potassium salts of barbiturates and sulfonamides. With weakly basic drugs, a strong acid salt is prepared like the hydrochloride or sulfate salts of alkaloidal drugs.
dissolution rate
3. Disintegrating Agents
These agents overcomes the cohesive strength of tablet
and breakup them up on contact with water which is an important prerequisite to tablet dissolution. Almost all the disintegrating agents are hydrophilic in nature . A decrease MCC is a in the amount of disintegrant can very good disintegrant but at high significantly lower bioavailability.
4. Lubricants
These agents are improve the flow properties of granules or
powder and also reduce the adhesion of tablet granules or tablet material on to the die wall and punches.
5. Colorants
Even a very low concentration of water-soluble dye can have an inhibitory effect on dissolution rate of several crystalline drugs. The dye molecules get adsorbed onto the crystal faces and inhibits drug dissolution
7. Coating
In general, the deleterious effect of various coating on drug dissolution from a tablet dosage form is in the
following order
Enteric coating> sugar coat> non-enteric film coat. The dissolution profile of certain coating material
8. Buffers
Buffer are sometime useful in creating the right atmosphere for drug dissolution as we observed for
(b)Manufacturing variables
1. Method of granulation
The wet granulation process is the most conventional
2. Compression Force
Higher compression force increase the density and
hardness of tablet, decreases porosity and hence penetrability of the solvent into the tablet, retard wettability by forming a firmer and more effective sealing layer by the lubricant, and in many case, promotes tighter bonding
This results in an increase in the dissolution rate of the tablet. A combination of both conditions may be possible.
1. Temperature
When the temperature is increases also improve the
drug dissolution
At the same the diffusion coefficient increase due to thermal diffusion From the equation dc/dt= DS/h (Cs-C) we can say the dissolution rate is directly proportional to the dissolution constant IP prescribed the body temperature 370C +for the dissolution study
2. Agitation
If the rate of agitation increases, Cs increases and the thickness of the diffusion layer decrease. The net result is the enhanced dissolution. IP prescribed a motor with agitation condition ranging from 25 to 150 RPM (normally 100)
2. Dissolution medium, pH
The nature of dissolution medium influence the dissolution
rate. IP prescribed different media for different product.
Factors contributing to the faster dissolution rate of a drug dispersed in eutectic are :Reduction of particle size. An increase in drug solubility Absence of aggregation and agglomeration between the fine crystallites of pure drug.
It provides:
Data, good and bad formulations. Changes in production process.
Assessment
formulation
of
the
physical
stability
of
the
1. Diffusion layer model/Film Theory :In this two steps are usually involved 1. Solution of the solid to form a thin film or layer at the solid/liquid interface called as the stagnant film or diffusion layer which is saturated with the drug. This step is usually rapid 2. Diffusion of the soluble from the stagnant layer to the bulk of the solution; this step is slower and is therefore the rate limiting step in drug dissolution
This is first order dissolution rate process, for which the driving force is concentration gradient (Cs-Cb). Under such a situation dissolution said to be non sink conditions. The in-vivo dissolution is rapid as sink conditions are maintained by absorption of drug in systemic circulation i.e. Cb=0 and rate of dissolution is maximum. Thus under in vivo conditions, there is no concentration build up in the bulk of the solution and hence no retarding effect on the dissolution rate of the drug i.e. Cs>> Cb and sink condition are maintained. Under sink conditions, if the volume and surface area of the solid are kept constant, then
Represents that the dissolution rate is constant under sink conditions and follows zero order kinetics.
time.
To increasing the volume of dissolution fluid. Removing the dissolved drug by partitioning it from the aqueous phase of the dissolution fluid into an organic phase placed either above or below the dissolution fluid for example, hexane or chloroform. Adding a water miscible solvent such as alcohol to the dissolution fluid or By adding selected adsorbent to remove the dissolved drug.
Hixson-Crowells cubic root law of dissolution takes into account the particle size decrease and change in surface area, W01/3 W1/3 = Kt
Where, W0=original mass of the drug, W=mass of drug remaining to dissolve at time t, Kt=dissolution rate constant.
3.Interfacial barrier model/Double barrier or Limited salvation theory :The diffusion layer model and the Danckwerts model were based on two assumptions: 1. The rate determining step that control dissolution is the mass transport. 2. Solid solution equilibrium achieved at the solid \ liquid interface. According to the interfacial barrier model, an intermediate concentration can exist at the interface as a result of salvation mechanism and is a function of solubility rather than diffusion. When considering the dissolution of a crystal, each of the crystal will have a different interfacial barrier. Such concept is give by the following equation: G = Ki (Cs - Cb) Where, G = dissolution rate per unit area, Ki = effective interfacial transport constant.
R&D
Nature of agitation.
Speed of agitation.
Volume.
Temperature. Sink condition.
Sampling techniques.
Changing the dissolution fluid.
2.Open-compartment apparatus.
(continuous
flow-through)
Type VI
Type VII
MR release dosage form that contain Type4-flow through cell apparatus active ingredients with limited solubility Soft gelatin capsules, suppositories, Type 3 & 4 poorly soluble drugs Transdermal dosage form Type5-Paddle over disk Type6-cylinder Non disintegrating oral modified Type7-reciprocating holder dosage form as will as traditional dosage form
1.BEAKER METHODS
Rotating Basket Apparatus (Apparatus 1)-
1.
2.
3. 4. 5.
1.BEAKER METHODS
Rotating Basket Apparatus (Apparatus 1) The shaft is positioned so that its axis is within 2 mm of the axis of the vessel and the lower edge of the blade is 23 to 27 mm from the inside bottom of the vessel. Metal parts like basket & shaft are made up of S.S. 316 . The basket may be plated with a 2.5mm (0.0001 inch )layer of gold for use with acidic media
6.
7.
1. 2. 3.
Basket is replaced with a stirrer. Small, loose, wire helix attached to dosage form, to prevent floating.
Distance: Axis is NMT 2mm from vertical axis of vessel. The paddle, blade and shaft may be coated with a suitably inert coating.
PROCEDURES
Place the stated volume of the dissolution medium in the vessel. Equilibrate the dissolution medium to 37o.5 c Place 1 tablet or 1 capsule in the apparatus. Operate the apparatus
Within the time interval, withdraw a specimen from zone midway between the surface of the dissolution medium and the top of the rotating basket or blade , not less than 1cm from vessel wall.
Rotating Paddle Apparatus (Apparatus 2)INTERPRETATION Stage S1 S2 Number Tested 6 6 Acceptance Criteria each unit is not less than D+5% average of 12 units (s+s) is equal to or greater
L1
L2
The average value of the 12 units (L1 + L2) lies within each of the
stated ranges and is NLT the stated amount at the final test time;
none is more than 10 % of labelled content outside each of t.he stated ranges
L3
12
The average value of the 24 units (L1 +L2 + L3) lies within each of
the stated ranges, and is NLT the stated amount at the final test time; NMT 2 of the 24 units are more than 10 % of labelled content below the stated amount at the final test time; and or more than 20 % of labelled content below the stated amount at the final test time
Both The USP Apparatus 1 And 2 Share Some Common Advantages And Disadvantages.
Advantages
include:
Widely Accepted Apparatus For Dissolution Test, Apparatus Of First Choice For Solid Oral Dosage Forms, Standardized, Easy To Operate, Robust And Broad Experience. Disadvantages include: Limited Volume Of The Dissolution Media, Simulation Of The Gastrointestinal Transit Is Not Possible And Hydrodynamic Conditions Are Not Known. Dissolution Results Obtained With Usp Apparatuses 1 And 2 May Be Significantly Affected By Shaft Wobble, Location Centering, And Coning
Sinkers
a small loose piece of nonreactive material can be used. not more than a few turns of wire helix may be
The Reciprocating Cylinder Apparatus (Apparatus 3)The assembly consists of A set of cylindrical, flat-bottomed glass vessels;
Useful for Tablets Beads Controlled release formulations USP Apparatus 3 offers advantages like Programmed for dissolution in various media for various time, Prevents the cone formation May start at pH 1 and then pH 4.5 and then at pH6.8 and Attempts to mirror pH changes and transit times in the GI tract. But it has got some disadvantages too, i.e. Disintegrating dosage forms show too low results, Surfactants cause foaming and Volume of dissolution media is too small
PROCEDURE:
Place the stated volume of the dissolution medium in each vessel . Equilibrate the dissolution medium to 37 + 0.5 Place 1 dosage-form unit in each of the six reciprocating cylinders. Operate the apparatus During the upward and downward stroke, the reciprocating cylinder moves through a total distance of 9.9 to 10.1 cm Within the time interval specified withdraw a portion of the solution under test from a zone midway between the surface of the dissolution medium and the bottom of each vessel. Perform The analysis as directed in the individual monograph.
Advantages: No limitation regarding the volume of media used for the dissolution test, Suitable for low soluble drugs, Gentle hydrodynamic conditions, Simulation of the gastrointestinal transit,Suitable for special dosage forms such as powder and granules, implants. Disadvantages includes: Pump precision may influence the results and
Implants
Procedure
Advantages Standard equipment (paddle) can be used, only add a stainless steel disk assembly. Disadvantages Disk assembly restricts patch size.
PROCEDURE
Place the stated volume of dissolution medium in the vessel assemble the apparatus without the disk assembly and equilibrate the medium to 32 + 0.5C Apply the transdermal system disk assembly. The system may be attached to the disk by a suitable adhesive. Place the disk assembly flat at the bottom of the vessel with the release surface facing up and parallel to of the paddle blade and surface of the dissolution medium. Operate the apparatus At each sampling time interval, withdraw a sample from a zone midway between the surface of the dissolution medium and the top of the blade, not less than 1 cm from the vessel wall. Perform the analysis on each sampled aliquot as directed in the monograph.
PROCEDURES Place the stated volume of the dissolution medium in the vessel. Equilibrate the dissolution medium to 32 + 0.5C Prepare the test system prior to test as follows. Remove the protective liner from the system and place the adhesive side on a piece of cuprophan. Cuprophan covered side down, on a clean surface, and apply a suitable adhesive to the exposed cuprophan borders. Dry for 1 minutes. Press the cuprophan covering to remove trapped air bubbles. Place the cylinder in the apparatus and immediately rotate at the rate specified Within the time interval specified, withdraw a quantity of dissolution medium for analysis from a zone midway between the surface of the dissolution medium and the top of the rotating cylinder, not less than 1 cm from the vessel wall. Perform the analysis as directed in the individual monograph.
Reciprocating Disc Apparatus(Apparatus7)The assembly consists of a set of calibrated solution containers, a motor and drive assembly to reciprocate the system vertically. Various type of sample holder are used. Useful for: Transdermal patches Solid dosage forms Small volumes.
Limitation of the Beaker Methods:Clogging of the basket screen by gummy particles. Tendency of the light particles to float. Sensitivity of the apparatus to variables such as vibration, eccentricity, etc. Rapid corrosion of the SS mesh in presence of HCl. Sensitivity of the apparatus to any slight changes in the paddle orientation.
OPEN-COMPARTMENT(continuous flow-through) APPARATUS The dosage form is contained in a small vertical glass column with built in filter through which a continuous flow of the dissolution medium is circulated upward at a specific rate from an outside reservoir using a peristaltic or centrifugal pump. Dissolution fluid is collected in a separate reservoir. E.g. lipid filled soft Gelatin capsule
Advantages.
No stirring and drug particles are exposed to homogeneous, laminar flow that can be precisely controlled. All the problems of wobbling, shaft centricity, vibration, stirrer position dont exist.
Disadvantages.
Tendency of the filter to clog because of the unidirectional flow. Different types of pumps, such as peristaltic and centrifugal, have been shown to give different dissolution results. Temperature control is also much more difficult to achieve in column type flow through system than in the conventional stirred vessel type.
DEFINITIONS
United State Pharmacopoeia (USP) definition The establishment of a rational relationship between a biological property, or a parameter derived from a biological property produced by a dosage form, and a physicochemical property or characteristic of the same dosage form.
Food and Drug Administration (FDA) definition IVIVC is a predictive mathematical model describing the relationship between an in vitro property of a dosage form and a relevant in vivo response. Generally, the in vitro property is the rate or extent of drug dissolution or release while the in vivo response is the plasma drug concentration or amount of drug absorbed.
1. Quality control procedures 2. Tablet or Capsule disintegration 3. Instrumental methods of analysis 4. Dissolution Rate Test The rate of drug absorption Dissolution Profile Parameters In Vivo Performance Proper In-Vitro Dissolution Rate - Correlate the data with the bioavailability
CORRELATION LEVELS
Five correlation levels have been defined in the IVIVC FDA guidance . The concept of correlation level is based upon the ability of the correlation to reflect the complete plasma drug level-time profile which will result from administration of the given dosage form .
Level A Correlation
This level of correlation is the highest category of correlation and represents a point-to-point relationship between in vitro dissolution rate and in vivo input rate of the drug from the dosage form. Generally, percent of drug absorbed may be calculated by means of model dependent techniques such as Wagner-Nelson procedure or Loo-Riegelman method or by model-independent numerical deconvolution. These techniques represent a major advance over the singlepoint approach in that these methodologies utilize all of the dissolution and plasma level data available to develop the correlations
Level B Correlation
A level B IVIVC utilizes the principles of statistical moment analysis. In this level of correlation, the mean in vitro dissolution time (MDTvitro) of the product is compared to either mean in vivo residence time (MRT) or the mean in vivo dissolution time (MDTvivo).
Level C Correlation
In this level of correlation, one dissolution time point (t50%, t90%, etc.) is compared to one mean pharmacokinetic parameter such as AUC, tmax or Cmax This is the weakest level of correlation as partial relationship between absorption and dissolution is established. Level C correlations can be useful in the early stages of formulation development when pilot formulations are being selected.
Level D Correlation
Level D correlation is a rank order and qualitative analysis and is not considered useful for regulatory purposes. It is not a formal correlation but serves as an aid in the development of a formulation or processing procedure