Leading Textile Equipment Manufacturer

Performance Indicator
Overall inventory Order to delivery time Manpower productivity Break-Even Point

Benefit Realized
Reduced Reduced Increased Reduced
1

Quantum of Improvement
55% 50% 58% 30%
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Pharmaceutical I

Industry Details
Tablets

Performance Indicator
Yield

Benefit Realized
Enhanced

Quantum of Improvement
By 2.1% to reach 99.6%

Lyophilization
Vaccine Packing Line

Capacity
Productivity

Increased Without Investment

Increased

80%
30%

KAIZEN and GEMBAKAIZEN are the trademarks of KAIZEN Institute

Pharmaceutical II

Industry Details
Vial Packing PFS Packing

Performance Indicator
Manpower Productivity Manpower Productivity

Benefit Realized
Increased Increased

Quantum of Improvement
32% 92%

KAIZEN and GEMBAKAIZEN are the trademarks of KAIZEN Institute

Stainless Steel Tube Manufacturer

Performance Indicator
OEE(Overall Equipment Efficiency) Capacity

Benefit Realized
Improved Increased without Investment

Quantum of Improvement
From 46% to 66% 44%

KAIZEN and GEMBAKAIZEN are the trademarks of KAIZEN Institute

Plastic Thermoware Manufacturers

Performance Indicator
Assembly Productivity

Benefit Realized
Went up

Quantum of Improvement
250%!!

Floor space in assembly

Reduced

60%

KAIZEN and GEMBAKAIZEN are the trademarks of KAIZEN Institute

Garment Industry

Performance Indicator
Manpower Productivity

Benefit Realized
Went up

Quantum of Improvement
90%

Space used

Reduced by

30%

KAIZEN and GEMBAKAIZEN are the trademarks of KAIZEN Institute

Precision Automotive & Aerospace Components Manufacturer

Performance Indicator
Manpower productivity Space required

Benefit Realized
Went up Reduced by

Quantum of Improvement
25% 17%

Manufacturing Costs

Went down

31%

KAIZEN and GEMBAKAIZEN are the trademarks of KAIZEN Institute

Aircraft Electricals EOU

Performance Indicator
Throughput time (& Inventory)

Benefit Realized
Reduced

Quantum of Improvement
48%

KAIZEN and GEMBAKAIZEN are the trademarks of KAIZEN Institute

Rubber Products

Performance Indicator
Manpower Productivity Material Wastage Order to Delivery time Market Share

Benefit Realized
Went up Reduced Went down Went up
9

Quantum of Improvement
38% 37% 67% From 34% to 48%
KAIZEN and GEMBAKAIZEN are the trademarks of KAIZEN Institute

Automotive Ancillary

Performance Indicator
Total Inventory Manpower Productivity Space used Rejections Delivery Performance

Benefit Realized
Reduced Went Up Reduced by Went down Went up
10

Quantum of Improvement
60% 100%+ 55% 80% From 65% to 100%
KAIZEN and GEMBAKAIZEN are the trademarks of KAIZEN Institute