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Team- Future Masters Ashish Vilas Pingulkar Dnyanada Prasad Kalaskar Niket Kishor Kawale NITIE,Mumbai.
Project Objectives
Inventory Control-System Design matrix: Inventory Control Logic
High
Order Period
Primary Objective
Dependent
Planning
Warehousing Purchase
Low
High
Transaction Cost
Low
3 3
o Process and Process Analysis, Issue Tree o Cost Impact Mapping and ROI from New/Improved Systems Procurement 1) Supply management in 1) o Final Suggestions/Recommendations o As-is Analysis Purchasing 2)
Material Classification Background Research2) will be focused on o Methods Improvement
1) Forecast of FG of RM and PM 2) Aggregate Production plan The Given Project is about redesigning the current System for Background Research will include 2) Replenishment Models and 3) MPS and Short term production Inventory Classification System plan Optimized available resources o Collectingutilization informationof about the current system and its functionality 3) Working of MRP and ERP 4) BOM and MRP Files The whole project canabout be broadly into 5) Inventory Status File System o Collecting Information Best in divided Class practices o Process Improvement 4) Data Visibility and 6) Production Orders-Open ,Closed Tools for Data and Information Collection in Background Research Communication Between and Planned o Process Standardisation Manufacturer and Supplier 7) Inventory Velocity and Quality of o Literatureof review o Identification Best in Class Processes 5) Supply lead time and Lead time Inventory o Gap Analysis Variability 8) Inventory Deployment o Field Work- Plant Visit and Interactions with Employees 6) Expected Service level and 9) Production Coverage o Modification and Redesigning of Current Systems/Processes Tools for Data and Information Analysis demand of Feasibility FG o Pilot Study/ Simulation Modelling for Analysis of New/Proposed Systems 7) Safety Stock and Reorder Point
Purchase Orders Purchase Schedule 3) Purchase Contract/Policy Process/System Improvement 4) No. of Suppliers
Source of Information
o Benchmarking and Gap Analysis in Supply 4) Commonality 5) Purchasing Schedule o PACE Framework
3) Location of Suppliers
Parameters Warehousing
No. of Locations(Pallet) o Operational Efficiency 2) and Productivity 3) Dock-to-Stock Cycle Time Cube Utilisation/ Capacity o Facility Utilization and 4) Throughput Utilisation o Use of Technology and IT systems 5) SKU wise Inventory Turnover 6) Accessibility and Layout
Course of Action
Defining Project Objective Issue Tree/Scope of Project Broadly the General Course of Action Background Research Data Information Collection The Time Frame for and the Various Steps
Plant Visit Flowcharts As-Is Analysis
Final Solution
5
Objective
Deliverable
Understanding of Current Inventory System Design of Replenishment Model
Probable Solutions/Course of Action 1) Quadrant Model for Classification of RM and PM 2) Collaborative Planning Forecasting and Replenishment(CPFR) 1) Rate Based Synchronous Planning 2) Dynamic Lot Sizing In MRP 3) SKU Level Forecast 4) E-Kanban System and Just in Time System 5) JIT Embedded in MRP and Closed Loop MRP 1) As-is Analysis of Current Set Up 2) Method Study and Work Sampling of Current operations 3) Mapping of information flow and Process flow in Warehouse Management System(WMS) 1) Cross Docking for Temporary Storage and Palletisation 2) Vendor managed inventory(VMI) and 3PL 1) Classification of Material based on Supply risk and Value 2) Commonality of Supply and Standardization 3) Consolidation of Orders 6 4) Development of Effective and Efficient Suppliers
Redesigning of Replenishment System Reduction of the Cycle Inventory Optimization of Inventory Cost Effective Procurement and Sourcing Effective Warehousing Operations
Benchmarking of Warehousing operations Understanding of Current Warehouse Set-up and its Operating Expansion of Warehouse
Team Profile
Ashish Pingulkar Dnyanada Kalaskar Niket Kawale
1st Year PGDIE B.Tech (Mech) Work Ex. 11 months in Loreal India Pvt. Ltd. In-charge of Excise Bonded Warehouse(EBW) and Value Added Services(VAS) Achievements - Selected as Best Operation Team By Marico India - Industrial Project in Forbes Marshall Pune - Consistent Academic Performance 1st Year PGDIE B.E. (Mech) Fresher -Industrial Project in Thermax India Ltd -Internship in Whirlpool India Achievements-Selected as Best Operation Team By Marico India -Consistent Academic Performance 1st Year PGDIE B.Tech (P & IE) Fresher Industrial Training in SAIL Bhilai Steel Plant and GEI Industries Ltd. Bhopal AchievementsAmong top 5 academic performers of NIT Bhopal District Topper in SSC Exam -Consistent Academic Performance
Thank You