3D Printing Enables

Tel: 02-27376546 Tel: 02-273-76466 Email:jeng@mail.ntust.edu.tw

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Agenda
3D 3D Open software, open hardware and open business model for 3D Printing Technology Taiwan Business Model for 3D Printing Industry

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:
1992-

:
1989-1992 1988-1989 1981-1985

:
FROST & SULLIVAN APAC - Industrial Technologies Awards
3 2014/04/01

- 2 . 5 - 0 . 5

818/1028
9921017

988991 968987 979991 933967 9496

FP NCP

- 2

& /

95

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2000

:
38(1highly cited paper)73 5626 (3DAdditive Manufacturing) :

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2013
2013/01/02 - DIGITIMES

3D3D2012
Staples 3D MashableLance Ulanoff 20133D 3D
(Internet of Things)
(NFC)(Bluetooth)

(Big Data)GoogleFacebook
2013 (Data Scientist)

(Second-Screen)8

(Smartphone)(Tablet PC)51% 2013 6 2014/04/01

2014

Google
2013-62014 2012-8,4002014--1.23
(Forbes) DigiTimes 2013 11 07

Touch ID(Apple) Xbox OnePS4

3D(CAP>20%)

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Recent Important Milestones

K-12 3D
7M->9M for 3D print research & 3D 3D
2 3D Systems & Stratasys EOS & Renishaw

310 3D 2020 3D21.8 2014/04/01

5 3D

3D NT15000 /3100 ODM 3D Systems

Recent Important Milestones

2011USA AMP () 2012NAMII() 2013President Obama highlighted it as something that could fuel new high-tech jobs in the United States (3D Printing) 2012UK Digital Manufacturing3rd Industrial Revolution
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Recent Important Milestones

Windows 8.1 3D MakerBot (funded 2009) merge4.03
2014 2.01

3D

3D Printing Coming To USA Education

The report says it would take also four to five years for 3D printing to be adopted fully in K-12 education 2013 Horizon Hi-Education Report

UK kids to be taught 3D printing and robotics from 2014/04/01 10 age of 5

Recent Important Milestones

NASA Awards Project for 3D Bioprinting Anything You Want The Science Behind 3D Printed Teddy Bear-- MIT
researchers have created a new programming language to increase the aptitude of industrial 3D printers to output multiple materials, and multiple properties, within a single print.

New 3D Manufacturing Process Materialising Micro Lattice Structures Objet breaks records with 107 different 3D printed materials Japan invests 10 times faster 3D Printer (faster means more accurate) 2014/04/01 11

Recent Important Milestones

3D Systems Merges Companies in Software Laser Sintering MetalCeramics US$ 2000 for Metal AM System
Michigan Tech Releases Open-Source 3D Metal Printer for Less Than $2,000

Taiwan NKP GroupXYZ Printer NT 15000/ 1M Sets in 3 years 3D

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3D

3D53D 3D 3D 3D 3D 3D
13

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Selective Laser Sintering Renishaw UK

No porosity Smaller Grain by laser melting
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Stainless Steel Cobalt Chrome Titanium Inconel 718 Aluminum

Melting

Sintered Metal to Melted Metal

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CAD
SLM3D CAD 20100

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, TiAl6Nb7 4 2

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AM
-, -,, ,, -

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3D Copier
Lionhead Bunny Hops Over Makerbot with Combination 3D Printer and Scanner the AIO Zeus combination 3D printer, scanner, and fax machine, which takes the technologies behind the Digitizer and the Replicator 2 and mashes them together into one powerful machine.

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Economics Background
230 (USA lost 5.8 million manufacturing jobs just since 2000)

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Additive Manufacturing
Layer Manufacturing 3D Printing (3DP)3 Rapid Prototyping()
Additive Manufacturing ():
per ASTM F42 (2009): The process of joining materials to make objects from 3D model data, usually layer upon layer, as opposed to subtractive manufacturing methodologies.
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What is Rapid Prototyping?

A 3D physical part is automatically fabricated layer by layer from its digital data (3D CAD model).
Usually, it is a material incressment instead of material removed process. Capability of multi-material fabrication
Semiconductor processing- layer by layer, printing circuit technology from mask

3D Printing Technology
3D & 2D Printer
Laser and Inkjet Nozzle Photo-copier- Mask Printer???

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3DP Technology Direct Digital Manufacturing The Reason Why 3rd Industrial Revolution The Reason Why Manufacture in USA
1. 3D CAD Model
2. STL File 3. Slice and Generate Tooth Path for Material Building 4. Nth layer Build Material Printing

7. Model Fabricated Complete

6. Nth layer Complete

5. Nth layer Support Material Printing

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Patent Growth
http://www.additive3d.com/pat_db.htm

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Market??
Assumption Major Market in USA & EU & Japan and specific market in China Direct Digital Manufacturing
Universal Application like Printer Industrial Application
Diversify and then Evolution

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Taiwan Role in 3D Printer Industry

Universal 3D Printer
Printer history and lessonsOEM & ODM
No laser engine and nozzle core components

3D Printer Engine
UV LED/ Laser DiodeGood potential semiconductor/OE manufacturing capability High power laser sources??
ITRI South Campus Fiber/FS laser UV Lasers??

DLP/DMD engine Nozzle

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Taiwan Role in 3D Printer Industry Direct Manufacturing

Industrial 3D PrinterNew Concept of Machine Tool
Prototype Fabrication
Design verification/ Mockup

Model/Part Manufacturing (<30-100 Pieces)

Medical ModelDental.. After Market (automobile/medical 3rd party insurance) Jewelry model Functional PartPlastic/Metal Mold Fabrication

Rapid Tooling (<1000 Pieces)

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Projection Type 3D Printer

new photopolymerizatio n process based on layer by layer-Mask Projection, using DLPTM (Digital Light Processing, DMD) Technology LCD???
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NTUST 2001 Shen Dynamic Mask Projection RP System

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MII CraftAsigaEnvision Tech

The MiiCraft 3D printer has been specifically developed as a sturdy and robust unit to overcome the limitations of low-cost, depositionbased 3D printers and offers a new paradigm at the entry-level by virtue of the fact that it is based on Stereolithography (SL) technology using Pico DLP projectors providing high resolution parts at a fraction of the cost of comparable machines.
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MII Craft VS Projet 1200

ProJet 1200 Net Build Volume (xyz) Native Resolution (xy) Layer Thickness Vertical Build Speed 14 mm/hour (0.55 in/hour) Material VisiJet FTX Green Material Packaging All-in-one cartridge with built-in print window Post-processing Built-in UV Curing Station Network connection Windows-based OS Built-in STL verification Automatic and optimised supports File Input STL Electrical Requirements 100-220V 50/60 Hz * Enhanced LED DLP technology provides an effective resolution of 585 DPI.

43 x 27 x 180 mm 56 micron (effective 585 dpi*) 0.03 mm (0.0012 in)

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MiiCraft Specifications
Full unit dimensions: 20.5cm (W) x 20.8cm (L) x 33.5cm (H) Build size (footprint): 43 mm (X) x 27 mm (Y) x 180 mm (Z) XY resolution: 450 ppi (56 micron) Z-Axis (minimum single layer thickness): 0.05mm (50 micron) Hardware can support up to 0.005mm (5 micron)
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3D
3DODM34
3D 3D (3504)3D

(3504) 3D 2

3D34 ODM3D
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Own BrandXYZ Printer

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Material Development
for Specific Market, System and Applications
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Introduction to Shapeways

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Shapeways com. is the world's

leading 3D Printing

marketplace and community

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Shapeways HQ 419 Park Ave South New York, NY 10016USA

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http://www.shapeways.com

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Architecture Model

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Architecture Model

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How Shapeways 3D Printing Works

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Stratasys : FORTUS 400mc

Specifications :
Technology : Fused Deposition Modeling(FDM) Build envelope : 14 x 10 x 10 inches (355 x 254 x 254 mm) Material : thermoplastics, such as ABS-M30, PC, PPSF, ULTEM* 9085, PC-ABS blend and more Layer thickness : 0.005 inch (0.127 mm)

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Stratasys : Objet Eden 500V

Specifications :
Technology : PolyJet 3D printing Build envelope : 500400200 mm Material : Objet FullCure720: transparent material Objet VeroClear: transparent clear material blend and more Objet Vero family: rigide opaque material Objet DurusWhite: polypropylene-like material Objet Tango family: rubber-like material Objet RGD525: high temperature resistant material Layer thickness : 16-micron

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EOS : FORMIGA P 110

Specifications :

Technology : Selected Laser Sintering (SLS) Build envelope : 200250330 mm Material : Fine Polyamide PA 2200 Layer thickness : 0.06 mm
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Software:
Topmod Meshlab Netfabb 3ds Max Meshmixer Solidworks Mixee Labs 2014/04/01 123D catch

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Big Differences RP & 3DP

Economic Demand Patent Expired Prototyping-> Direct Digital Manufacturing Open Source
Software & Hardware /open source Service bureau & Shapeways KickStarterIndieGogo
http://www.kickstarter.com/ http://www.indiegogo.com/
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Open-Source S/WHW for 3D Printer

Open Source Hardware Association http://www.oshwa.org/ Arduino is an opensource electronics prototyping platform based on flexible, easy-to-use.
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Seven things to know about Kickstarter:

1. Kickstarter is a new way to fund creative projects. Were a home for everything from films, games, and music to art, design, and technology. Kickstarter is full of projects, big and small, that are brought to life through the direct support of people like you. Since our launch in 2009, 5.3 million people have pledged $908 million, funding 53,000 creative projects. Thousands of creative projects are raising funds on Kickstarter right now. 2. Each project is independently created. The filmmakers, musicians, artists, and designers you see on Kickstarter have complete control over and responsibility for their projects. Kickstarter is a platform and a resource; were not involved in the development of the projects themselves. Anyone can launch a project on Kickstarter as lon g as it meets our guidelines. 3. Together, creators and backers make projects happen. Project creators set a funding goal and deadline. If people like a project, they can pledge money to make it happen. Funding on Kickstarter is all-or-nothing projects must reach their funding goals to receive any money. All-or-nothing funding might seem scary, but its amazingly effective in creating momentum and rallying people around an idea. To date, an impressive 44% of projects have reached their funding goals. Theres just something magical about Kickstarter... You immediately feel like youre part of a larger club of art -supporting fanatics. Amanda Palmer, who rallied 25,000 backers to support her album, book, and tour. 4. Creators keep 100% ownership of their work. Backers are supporting projects to help them come to life, not to profit financially. Instead, project creators offer rewards to thank backers for their support. Backers of an effort to make a book or film, for example, often get a copy of the finished work. A bigger pledge to a film project might get you into the premiere or a private screening for you and your friends. One artist raised funds to create a wall installation, then gave pieces of it to her backers when the exhibit ended. 5. Creative works were funded this way for centuries. Mozart, Beethoven, Whitman, Twain, and other artists funded works in similar ways not just with help from large patrons, but by soliciting money from smaller patrons, often called subscribers. In return for their support, these subscribers might have received an early copy or special edition of the work. Kickstarter is an extension of this model, turbocharged by the web. The most democratic way art has ever been made. Stephen Heleker, who raised $21,000 for his short film Smoke 6. Backing a project is more than just giving someone money. Its supporting their dream to create something that they want to see exist in the world. People rally around their friends projects, fans support people they admire, and others simply come to Kickstarter to be inspired by new ideas. Some projects take longer than anticipated, but creators who are transparent about issues and delays usually find their backers to be understanding. 7. Our mission is to help bring creative projects to life. Were an independent, 70-person company, based in New York Citys Lower East Side. We spend our time making Kickstarter a little bit better every day, answering questions from backers and creators, and finding new projects to share. If a project is successfully funded, we apply a 5% fee to the funds collected. We believe that creative projects make for a better world, and were thrilled to help support new ones. Building a community of backers around an idea is an amazing way to make something new.

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Why Indiegogo?
Raise Money
Everyone should have the opportunity to raise money. Now everyone does. People all over the world use our industry-leading platform to raise millions of dollars for all types of campaigns. No matter what you are raising money for, you can start right now with no fee or application process.

Create Your Campaign - It's Simple

At Indiegogo, creating a campaign is simple. Tell people what you are doing, how they can help and what unique perks they'll get for becoming contributors. You keep 100% ownership of your campaign and you don't owe us a cent until you raise money. Our customer happiness team is here to make sure you have the support you need any time of day.

Gain Global Exposure

Indiegogo helps you spread the word about your campaign with a unique algorithm we call the gogofactor. Use our powerful social media tools when you launch your funding campaign and start sharing, tweeting, and encouraging people to 'like' your campaign to boost your gogofactor. Raise it enough and you could be featured on our homepage or in the press!

Get Inspired
Browse the thousands of amazing campaigns on our site to find your inspiration. Discover something new, contribute to a campaign and join the tens of thousands of people who use 2014/04/01 Indiegogo every day. 60

3D Printer in KickStarter
81 projects
http://www.kickstarter.com/projects/search?page=1&term=3D+Printer

Fund RateXX% FormLabForm 1

2,068 backers $2,945,885 pledged of $100,000 goal

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Commercial 3DP Systems

UV Laser CO2 Laser Nozzle

PhotoPolymization Laser Sintering Jetting Tech. Thermoplastic Extrusion CO2 Laser

Fusion Deposition
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Layer Laminated Manufacturing 65

Commercial RP Systems (Cont.)

Photo-Fabrication Hybrid Fabrication Jetting Fabrication

Laser Cuttung

Laser Sintering

Photo Curing

OBJET

Binder Jetting

ThermoPlastic Jetting

SLS

SLA

SLP

SGC (Mask)

DSPC

SMM

Actura

LOM

EOSINT

SOUP

EDARTS

3DP

FDM

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InformationGoogle help
www.3ders.org

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3D printer and 3D printing news Quick News Price Compare Price compare 3D printing materials Videos 3D Printers 3D Printing Technology 3D Printing Materials Applications Top 100 websites 2012 3D Printing Basics Forums
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Information3D Printing Industry Newsletter

http://3dprintingindustry.com/
UPDATE: Sunday 8 December 2013

2014/04/01

An Overview of Prodways Technology Interview with Alice from MakieLab at The Guardian Ford Uses 3D Printed Sand for Prototyping 3DS Avi Reichental Lectures at Singularity University BBC Click Tours Stratasys Eden Prairie Factory Most Read Articles from Last Week December 7 Euromold 2013 Day 3 Report 3D Systems Acquires 3D Ceramics Printing Company Figulo 3D Hubs Releases December Trend Report King of Design Ross Lovegrove to Present Six 3D Printed Gold Rings 68 at Design Miami

Open Source

4D Printing
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Are you ready for this . 4D Printing is on the way.

3DGeometry the fourth dimension is the programming for self-assembly of materials into new structures--MIT the fourth dimension is the gradient material property

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<?xml version="1.0" encoding="UTF-8"?> <amf units="mm"> <material id="1"> <metadata type="Name">StiffMaterial</metadata> </material> <material id="2"> <metadata type="Name">FlexibleMaterial</metadata> </material> <material id="3"> <metadata type="Name">MediumMaterial</metadata> <composite materialid="1">0.4</composite> <composite materialid="2">0.6</composite> </material> <material id="4"> <metadata type="Name">VerticallyGraded</metadata> <composite materialid="1">z</composite> <composite materialid="2">10-z</composite> </material> <material id="5"> <metadata type="Name">Checkerboard</metadata > <composite materialid="1"> floor(x+y+z%1)+0.5) </composite> <composite materialid="2"> 1-floor(x+y+z%1)+0.5) </composite> </material> <object id="0"> <mesh> <vertices> ... </vertices> <volume materialid="1"> ... </volume> <volume materialid="2"> ... </volume> </mesh> </object> 2014/04/01 </amf>

Multiple Materials

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<?xml version="1.0" encoding="UTF-8"?> <amf units="mm"> <material id="1"> <metadata type="Name">StiffMaterial</metadata> </material> <material id="2"> <metadata type="Name">FlexibleMaterial</metadata> </material> <material id="3"> <metadata type="Name">MediumMaterial</metadata> <composite materialid="1">0.4</composite> <composite materialid="2">0.6</composite> </material> <material id="4"> <metadata type="Name">VerticallyGraded</metadata> <composite materialid="1">z</composite> <composite materialid="2">10-z</composite> </material> <material id="5"> <metadata type="Name">Checkerboard</metadata > <composite materialid="1"> floor(x+y+z%1)+0.5) </composite> <composite materialid="2"> 1-floor(x+y+z%1)+0.5) </composite> </material> <object id="0"> <mesh> <vertices> ... </vertices> <volume materialid="1"> ... </volume> <volume materialid="2"> ... </volume> </mesh> </object> 2014/04/01 </amf>

Graded Materials

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<?xml version="1.0" encoding="UTF-8"?> <amf units="mm"> <material id="1"> <metadata type="Name">StiffMaterial</metadata> </material> <material id="2"> <metadata type="Name">FlexibleMaterial</metadata> </material> <material id="3"> <metadata type="Name">MediumMaterial</metadata> <composite materialid="1">0.4</composite> <composite materialid="2">0.6</composite> </material> <material id="4"> <metadata type="Name">VerticallyGraded</metadata> <composite materialid="1">z</composite> <composite materialid="2">10-z</composite> </material> <material id="5"> <metadata type="Name">Checkerboard</metadata > <composite materialid="1"> floor(x+y+z%1)+0.5) </composite> <composite materialid="2"> 1-floor(x+y+z%1)+0.5) </composite> </material> <object id="0"> <mesh> <vertices> ... </vertices> <volume materialid="1"> ... </volume> <volume materialid="2"> ... </volume> </mesh> </object> 2014/04/01 </amf>

Microstructure

Can also reference a texture map

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Material properties
By name
<metatdata type=Name> ABS </metadata> <metatdata type=Name> Nylon 1234</metadata>

By physical property
<metatdata type=Elastic Modulus> 2GPa</metadata>

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Color and Graphics

Can be assigned to
A material A volume A vertex

Specified
Fixed RGBA values By formula By reference to an image
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Not addressed (for now)

Tolerances (critical dimensions) Surface/depth textures Data encryption, copyright External references and subassemblies Process control Non-volumetric support structures Non mesh geometry specification methods
Voxel, FRep
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Research Activities of RP/RT at NTUST/JENG

Metal Part and Mold Fabrication using Selective Laser Cladding
and Laser Laminated Welding

3D Printer System Development 3D Composite Material Part fabricated by SLP-4000 Medical Application-Dental Crown Fabrication and Orthodontic Rapid Tooling

Appliance Fabrication
Vacuum Casting Soft Tooling Development of Alumni-Epoxy Mold for thin wall plastic products High Temperature Epoxy used for Template Mold Powder Metallurgy used for production mold

System analysis- Application of Finite Element Method

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NTUST 3D Printer System Development

High Performance/CostSmart
Process Innovation- Flexible Layer Build, Adaptive Slicing, Printing Path Optimization, and On-line Monitoring Multi-Nozzles RP System Multi-Lasers RP System Photo-Mask RP System + Remote RP System
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NTUST 1st Version Masked RP System

Mask Transportation

Mask Generation Optical fiber and scanning unit

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NTUST 1st Version Masked RP System

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NTUST 2nd Version Masked RP System

Principle: Mask- LCD display Panel
Part LCD mask

Optical Resource
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NTUST 2nd Version Masked RP System

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Design of Optical Resource

Optical Projector

LCD Focal Lens

Optical Stop Focal Lens Platform

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NTUST 3rd Version Masked RP System

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Substitution of Photo-Polymer

Polymer

Steering

1 wk later

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PC Fan Fabrication

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NTUST 3rd Version Masked RP System

-Turbine Blade

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Multi-Laser Stereolithography System

Optical Design

Partial reflector
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Model Maker Processes

Control Electronics Control software CAD interface .stl, dxf & hpgl files

Planer Mechanism Model Part

X-Y motion Drop-On Demand Jets

Overhang Support

Build Substrate Build Table Z motion

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Illustration of Flexible Layer Fabrication Process

1st layer build 1st layer build

1st

layer cut

1st layer cut

2nd layer build

2nd layer build

2nd layer cut

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2nd layer cut

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Design of Flexible Layer Fabrication Process

Skipped layer loop 2

Skipped layer loop 3

Skipped layer loop 4

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Construction of Spraying Nozzle

Original Nozzle
Planer Mechanism

Spraying Nozzle

Model Part

Overhang Support Build Substrate

Build Table
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Z motion
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Illustration of the Spraying Process on Model Fabrication

(a) Printing of profile, profile perimeter, and support structures.

(b) Interior filling using spraying nozzle.

(c) Layer after cutting operation.

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Fast Interior Filling of MM Models Using A Spraying Nozzle

Original jet Spraying nozzle Original jet Spraying nozzle Original jet

1st layer
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1st layer

2nd layer

2nd layer

3rd layer
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Fabrication of Spraying Process

(a)Profile and support printing. (MM)

(b) Fast interior filling. (Spray nozzle)

(c) Profile and support printing. (MM)

(d) Fast interior filling. (Spray nozzle)

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(e) Profile and support printing. (MM)

(f) Fast interior filling. (Spray nozzle)

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Adaptive Slicing Algorithm

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Medical Application of RP/RT

Surgical Simulation Dental Application Orthodontics Dental Implant Replicate Organ Tissue Engineering
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Medical Data Transfer

Medical Data - CT ScanMRILaser ScanCMM CT and MRI scanners into MedCAD Mimics - 3D image processing CTM - Calculation of STLSlice files and IGES contour files Csup - Slice support generator http://www.materialise.be/medical/
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Fabrication of Human Bone

Prof. Dr. J. Schoenaers (Cranio-maxillofacial surgeon, University Hospitals Leuven, Belgium) and Prof. Dr. F. Van Calenbergh (Neurosurgeon, University Hospitals Leuven, Belgium) are discussing the approach for a complex interdisciplinary intervention.
http://www.materialise.be/medical/

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Surgical Simulation

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Surgical Simulation

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Surgical Simulation

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Surgical Simulation

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Surgical Simulation

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Surgical Simulation

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Rapid Dental Crown Fabrication Using Reverse Eng. And RP

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Orthodontics

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Fabrication of Appliance

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Fabrication of Appliance

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Fabrication of Appliance

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Dental Implant
From 3D dental implant planning to custom drilling templates

http://www.materialise.be/medical/
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Dental Implant

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3D Electronic Technology
3D Enables Moores Law Behind 28nm 3D Patterning enables solution of lattice mismatching for GaN on Si NAMII Project Wide Bandgap Semiconductors (SiC & GaN)

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Moores Law has stopped at 28nm

http://electroiq.com/blog/2014/03/mooreslaw-has-stopped-at-28nm

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3D enables Moores Law behind 28nm The time is now to look

for other alternatives, among which monolithic 3D seems a most compelling option. It allows us to leverage all our current silicon knowledge and infrastructure while continuing with Moores Law by scaling up at 28nm.

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3D Transistor

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Light Emitting Diode (LED) Using ThreeDimensional Gallium Nitride (GaN) Pillar Structures with Planar Surfaces
Publication date: 2013-06-27 Patent application number: 20130161584

Gallium nitride (GaN) based light emitting diodes (LEDs) have improved performance because of the 3-dimensional shape of the initial GaN template over which the LED layers are deposited.
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LED 3D 3D Patterning enables solution of lattice mismatching for GaN on Si

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LED

Sapphire from Monocrystal in Stavropol Russia
Over 25 years from Soviet defense science

LED
MOCVD () SemiLEDS
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GaN on Sapphire or SiPatterning

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GaN on Sapphire or SiPatterning

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Photo-Lithography for Patterning with Better Resolution?

4 Stepper (3um pitch) 1um or less pitch Stepper Photo-Lithography? (Too expensive for Patterning Industry) Aligner? Nano-imprint? Holographic Lithography? Molding(Back Light Module solutionDVD molding)?

Only specific pattern possible

No solution for optic extraction 3D Patterning enables and meets any optic extraction design

SUSSTotal solution for Patterning ASML8

photo-lithography industry?

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3D
A.

C.

E.

3D

LED 3D

B.

D. LED

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Prof. San-Liang Lees recent research topics: High-power LED packaging

Silicon nanostructure patterning

T = 849 nm, W = 139 nm
1 mm

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: ( /)
- 5 ) - - - / -
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All Citation h-index i10-index 154 7 5

Since 2008 154 7 5

Citation of my articles

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LED
( ) 97 International Microprocesses and Nanotechnology Conference (MNC 2012) committee(MNC2008-2012) International Conference on Nanoimprint and Nanoprint Technology Co-chair(NNT 2009)committee(NNT 2008-2012) 1001
sub-10nm 127 127

5/14/2013

2014/04/01

North Carolina State University Next Generation Power Electronics National Manufacturing Innovation Institute

Competitions
Next Generation Power Electronics National Manufacturing Innovation Institute Digital Manufacturing and Design Innovation Lightweight and Modern Metals Manufacturing

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Next Generation Power Electronics National Manufacturing Innovation Institute

Supported by the Department of Energy Wide Bandgap Semiconductor Technologies ( cost-competitive with current silicon-based power electronics in the next five years) The total investment in the institute is $140 million, including a $70 million federal grant provided by the U.S. Department of Energy's Advanced Manufacturing Office to support and manage its programs over the next five years
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Wide Bandgap Semiconductors

Making the next generation of power electronics smaller, faster, and more efficient Lower cost electronics Energy savings
2014/04/01 131

Partners
Companies Hesse ABB Mechatronics, Inc. Arkansas Power Electronics II-VI Incorporated International, Inc. Avogy, Inc. IQE Monolith Cree, Inc Semiconductor, Inc. RF Micro Devices, Deere & Company Inc. Toshiba Delphi Automotive International LLP Corporation Delta Products Inc. Transphorm, Inc. 2014/04/01 United Si Carbide, DfR Solutions
Universities and Labs North Carolina State University (Lead) Arizona State University Florida State University National Renewable Energy Laboratory University of California, Santa Barbara U.S. Naval Research Laboratory Virginia Polytechnic Institute and State University

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NC State research
800 U.S. patents 1,500 worldwide patents 400+ consumer products $1.5 billion in venture capital funding 100+ startups and spinoffs 6,500 jobs
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2014/04/01

Model: The FREEDM Systems ERC

Look for solutions to better utilize long term, secure, sustainable, and environmentally friendly energy With 56 corporate and academic partners
post-silicon power semiconductor devices

solid state transformer energy storage devices 2014/04/01 distributed smart grid control

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3D Printed Electronics

2014/04/01

135

3D Printing is Merged with Printed Electronics

2014/04/01

136

3D printable electronic circuit tutorial

2014/04/01

137

First-ever 3D printed electronics set to launch into Space

University of Texas at El Paso

2014/04/01

138

Cartesian Co EX desktop electronic circuits printer

2014/04/01

139

3D printing electronic sensors with extruded plastic composite

2014/04/01

140

All-Inkjet-Printed Transistors for Ultra-low-cost RFID Applications

University of California, Berkeley

2014/04/01

141

Electron-conducting polymer for printed electronics

2014/04/01

142

3D printing lithium-ion batteries

2014/04/01

143

Paintable Battery

2014/04/01

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Summary
Integrate 3D Electronics with 3D Printing Technology for Comprehensive Self Manufacturing

3D Printer3rd Industrial Revolution

Direct Digital Manufacturing ~ Self Manufacturing New Open Business model
Open S/W, Open H/W, Open Crowd Funding

3D Electronics
3D IC packaging TSV 3D Electronic Device Structure like 3D GaN 3D Patterning for GaN Systems High Power LED & HEMT
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I-line Maskless lithography system

2014/04/01

I-line

I-line

146

Maskless lithography systems products

PCB (8 m) 44SEMPCB(10

2014/04/01

PCB

147

TFT

Different gap grating fabricated using maskless lithography system

3.1m0.9m 3.2m1.6m2m1m

4m2m 4m2m

Fresnel

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148

Grating on glass substrate

4m1m

1mm

800 m
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Hi-Fi
128 mm 56 mm 64 mm 28 mm

A B C
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150

 (DAC-GC-V1.0)
135 mm 95 mm 60 mm 42.6 mm

2014/04/01

:(1)120 sec(2)100 sec

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Remark
Slicing enables digital fabrication of mechanical part (Printing Circuit Technology enables Electronics automatic fabrication and Hence Internet) Material Adding/Printing enables full automation. (Pattering) Universal 3D Printer (Personal 3D Printer)
(OEMODM?)

Industrial 3D Printer Taiwan Strength

Open SourceS/W, H/W, Crow Funding

Taiwan Far Behind, But Good Opportunity
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Stereo-Lithography SLA Solid Imager

UV Lasers HeCd Laser Ar+ Laser Diode-Pumped Solid State Laser +Frequency Tripling High Power Diode Laser?

2014/04/01

155

Laser Curing Process

The SLA-500 by 3D Systems

2014/04/01

156

SLA Aanalysis
Ad2/3 MarketHigh Precision Dis-AdExpensive (Patents) Maintenance (UV Laser)Material (Top Exposure)Low Speed (Point Scanning)Post Curing(Enhanced Speed)Support (Liquid Fabrication)
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Solid Ground Curing (SGC)

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SGC Analysis
AdHigh Speed of MaskNo Post CuringNo SupportHigh Capacity High Precision Dis-AdMachine Complexity Difficult Maintenance Low Stability

2014/04/01

159

Solid Laser-diode Plotter SLP

Feeding tube Skimmer Platform SLP Resin

Resin Tank Laminated Model Resin Chamber X,Y-Axis Drive & Laser Shutter Laser-diode Units Contact Glass

2014/04/01

160

SLP Analysis
AdLow PriceLow Maintenance Low Material Cost. Dis-AdLow SpeedLow Precision Pulling Force.

2014/04/01

161

Digital Wax (DWS)Italy

2014/04/01

162

Projection Type 3D Printer

new photopolymerizatio n process based on layer by layer-Mask Projection, using DLPTM (Digital Light Processing, DMD) Technology LCD???
2014/04/01

NTUST 2001 Shen Dynamic Mask Projection RP System

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MII CraftAsigaEnvision Tech

The MiiCraft 3D printer has been specifically developed as a sturdy and robust unit to overcome the limitations of low-cost, depositionbased 3D printers and offers a new paradigm at the entry-level by virtue of the fact that it is based on Stereolithography (SL) technology using Pico DLP projectors providing high resolution parts at a fraction of the cost of comparable machines.
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AsigaW&W Jewelry Tool

CAD ASIGA Pico Machine METAL MAKE

2014/04/01

165

Laser Sintering
A powder is caused to melt in specific locations, and the melted powder then fuses into a contiguous solid, which builds up the shape of the desired object. Heat is usually supplied by a laser.

2014/04/01

166

Selective Laser Sintering

The Sinterstation 2500plus by DTM Corp.

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167

Jetting FabricationThermoplastic Material

The material is deposited in a stream of tiny droplets from an ink-jet printhead. Generally limited to molten thermoplastics.
Control Electronics Control software CAD interface .stl, dxf & hpgl files

Planer Mechanism Model Part

X-Y motion Drop-On Demand Jets

Overhang Support Build Substrate Build Table Z motion

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2014/04/01

ModelMaker
The ModelMaker by Sanders Prototypes

2014/04/01

169

Solid Object Printer- 3D Systems

Multi-jets 196 jets in 1996 at $70,000 396 jets in 2000 at $60,000 with better material properties

2014/04/01

170

Jetting Fabrication- Extruding

The material is deposited in a continuous bead extruded through a nozzle. Generally limited to molten thermoplastics.

2014/04/01

171

Fused Deposition Modeling

The QANTUM by Stratasys

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172

Jetting Technology-Binder
A stream of droplets is aimed at specific locations on a stationary powder bed, and the object is grown by fusing of the deposited and powder materials.

2014/04/01

173

3D Printing- Z Corp.
The Z-402 by Z Corp.

MITs ink jet technology. 128 jets. Starch/cellulose powder formulation. Wax or epoxy infiltration. $53,000.

2014/04/01

174

Direct Shell Production Casting

Ceramic Pattern fabrication by 3D Printing Metal Part fabrication by Casting Process
Automotive Cylinder Head Customer: A major Automotive Manufacturer Prototype: DSPC Production method: Lost foam Budgetary Price: $18,000 Approximate size: 14" x 23" x 6" Delivered: 3-1/2 weeks Material: 356-T6 aluminium Special challenges: Multiple complex cores (cast in oil galleries, flying gussets)

2014/04/01

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Lamination- Laser Cutting

Material in the form of a sheet is bonded onto a growing stack and patterns are cut in each successive layer to define the shape of the desired object. Currently limited to paper (yielding artificial wood) and some plastics.

2014/04/01

176

Lamination- Knife Cutting

The KSC-50N by Kira Corp.

2014/04/01

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Fast Interior Filling of MM Models Using A Spraying Nozzle

Original jet Spraying nozzle Original jet Spraying nozzle Original jet

1st layer
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1st layer

2nd layer

2nd layer

3rd layer
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Multi-Laser Stereolithography System

Optical Design

Partial reflector
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Adaptive Slicing Algorithm

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