Professional Documents
Culture Documents
Pertemuan 10
Shipping and Receiving Storage Warehousing Maintenance and Tool Room Utilities, Heating, and Air Conditioning
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Advantages Common Equipment Common Personnel Improved Space Utilization Reduced Facility Costs
Disadvantages Space Congestion Poor Material Flow Lost Materials Poor Communication
Dock Loaders
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5.
6. 7.
Assist in locating a trailer at the receiving dock door Assist in the unloading of materials Record the receipt of the number of containers Open, separate, inspect, and count the received materials Develop an overage, shortage, or damage reports as required Create a receiving report Route incoming material
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Dock Doors
and service rates
Aisles
Outside Areas
loading dock
Offices
Receiving offices are usually small (allow 100 sq. ft. / clerk)
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Receiving Area
65
T U R N I N G A I S L E S Office 9 Door 5 Aisle
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45
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Parking Area
Maneuvering Area
Road
Trailer parking can consume 65 from the plant wall Maneuvering space is usually 45 Roadways are 11 one way or 22 for two-way traffic
Receiving Area
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Packaging finished goods for shipping Addressing cartons or containers Weighing each container Collecting orders for shipping (staging) Spotting trailers Loading trailers Creating bills of lading
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Packaging Workstation
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Packaging Workstations
Pack Bench
Packing Workstation
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Storage
Stores is a term used to denote an area set aside to hold raw materials, parts, and supplies. There are many different types:
Raw Materials Stores Finished Parts Stores Office Supplies Stores Maintenance Supplies Stores Janitorial Supply Stores
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Storage
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Storage
The space requirements for stores is dependent on the stated inventory policy of the company. It may be as simple as Provide space to store a one-month supply. Another method is the ABC philosophy. . .
Inventory Class
A B C
Percentage Inventory of $ Policy 80% 1 wk. supply 15% 2 wks. supply 5% 1 mth. supply
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Adjust or eliminate receiving, receiving reports, etc. Eliminate quality control checks Eliminate or greatly reduce stores area requirements
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Storage Goals
JIT will not be considered in this course because designing a layout for a non-JIT system is more difficult and, unfortunately, is more common. The goals of any stores department should be:
To maximize the use of the cubic space To provide immediate access to everything (selectively) To provide for the safekeeping of the inventory including damage and count control
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Warehousing
Warehousing is the storage of finished products. As in the storeroom, the area requirement will depend on management policy. Additional issues include seasonality of products. These may require outside warehousing during peak times. A warehouse can be a department or an entire building.
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Warehousing
Three basic warehousing functions: To safekeep the finished product To maintain some stock of every product sold by the company To prepare customer orders for shipment
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Warehousing
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Warehousing
Cantilever Racks
Carousel Rack
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= 250 / 3
= 83.33 = 84 pallet positions
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Each person works 8 hours per day, so 41 production people are required
41 x 3% = 1.2 maintenance people Space = 2 x 400 sq. ft. = 800 sq. ft. for the tool room
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Utilities
Heat, air conditioning, electrical panels, air compressors, etc. must be considered when determining space. These areas must be kept separate from normal traffic electrical panels should be fenced off, heaters must be kept clean, air compressors require special noise handling. There are few rules of thumb concerning these. . .safety should take precedence when placing these into the facility plan.
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Questions?
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