J .W. Wright Engineering Manager Non-Directional Overcurrent and Earth Fault Protection Overcurrent Protection Purpose of Protection Detect abnormal conditions Isolate faulty part of the system Speed Fast operation to minimise damage and danger Discrimination Isolate only the faulty section Dependability / reliability Security / stability Cost of protection / against cost of potential hazards Overcurrent Protection Co-ordination Co-ordinate protection so that relay nearest to fault operates first Minimise system disruption due to the fault F1 F2 F3 F3 F2 F1 Fuses Overcurrent Protection Fuses Simple Can provide very fast fault clearance <10ms for large current Limit fault energy Pre Arc Time Arcing Time Prospective Fault Current Total Operating Time t Overcurrent Protection Fuses - disadvantages Problematic co-ordination
I FA approx 2 x I FB
Limited sensitivity to earth faults Single phasing Fixed characteristic Need replacing following fault clearance Fuse A Fuse B Tripping Methods Overcurrent Protection Direct Acting AC Trip AC series trip common for electromechanical O/C relays 51 I F
Trip Coil Overcurrent Protection Direct Acting AC Trip Capacitor discharge trip used with static relays where no secure DC supply is available I F ' Sensitive Trip Coil I F
51 + - Overcurrent Protection DC Shunt Trip Requires secure DC auxiliary No trip if DC fails I F ' I F
DC BATTERY SHUNT TRIP COIL 51 Overcurrent Protection Overcurrent Protection Principles Operating Speed Instantaneous Time delayed Discrimination Current setting Time setting Current and time Cost Generally cheapest form of protection relay
I F1 I F1 I F2
Overcurrent Protection Instantaneous Relays Current settings chosen so that relay closest to fault operates Problem Relies on there being a difference in fault level between the two relay locations Cannot discriminate if I F1 = I F2
50 B 50 A I F1 I F2
Overcurrent Protection Definite (Independent) Time Relays T OP
TIME I S Applied Current (Relay Current Setting) Overcurrent Protection Definite (Independent) Time Relays Operating time is independent of current Relay closest to fault has shortest operating time Problem Longest operating time is at the source where fault level is highest 51 0.9 sec 0.5 sec 51 Overcurrent Protection IDMT Inverse Definite Minimum Time characteristic TIME Applied Current (Relay Current Setting) I S
Overcurrent Protection Disc Type O/C Relays Current setting via plug bridge Time multiplier setting via disc movement Single characteristic Consider 2 ph & EF or 3 ph plus additional EF relay
Overcurrent Protection Static Relay Electronic, multi characteristic Fine settings, wide range Integral instantaneous elements Overcurrent Protection Numerical Relay Multiple characteristics and stages Current settings in primary or secondary values Additional protection elements
Current Time I>1 I>2 I>3 I>4 Co-ordination Overcurrent Protection Co-ordination Principle Relay closest to fault must operate first Other relays must have adequate additional operating time to prevent them operating Current setting chosen to allow FLC Consider worst case conditions, operating modes and current flows T I S1 I S2
Maximum Fault Level I R 2
R 1
I F1
Overcurrent Protection Co-ordination Example C A B 0.01 0.1 1 10 O p e r a t i n g
t i m e
( s )
Current (A) FL B FL C FL D
E D C B D E Overcurrent Protection IEC Characteristics SI t = 0.14 (I 0.02 -1) VI t = 13.5 (I 2 -1) EI t = 80 (I 2 -1) LTI t = 120 (I - 1)
Current (Multiples of Is) 0.1 1 10 100 1000 1 100 10 O p e r a t i n g
T i m e
( s )
VI EI SI LTI Overcurrent Protection Operating Time Setting - Terms Used Relay operating times can be calculated using relay characteristic charts Published characteristcs are drawn against a multiple of current setting or Plug Setting Multiplier Therefore characteristics can be used for any application regardless of actual relay current setting e.g at 10x setting (or PSM of 10) SI curve op time is 3s Current (Multiples of Is) 0.1 1 10 100 1000 1 100 10 O p e r a t i n g
T i m e
( s )
Overcurrent Protection Current Setting Set just above full load current allow 10% tolerance Allow relay to reset if fault is cleared by downstream device consider pickup/drop off ratio (reset ratio) relay must fully reset with full load current flowing PU/DO for static/numerical = 95% PU/DO for EM relay = 90%
e.g for numerical relay, Is = 1.1 x I FL /0.95 Overcurrent Protection Current Setting Current grading ensure that if upstream relay has started downstream relay has also started
Set upstream device current setting greater than downstream relay e.g. Is R1 = 1.1 x Is R2
R 1 R 2
I F1
Overcurrent Protection Grading Margin Operating time difference between two devices to ensure that downstream device will clear fault before upstream device trips Must include breaker opening time allowance for errors relay overshoot time safety margin GRADING MARGIN Overcurrent Protection Grading Margin - between relays Traditional breaker op time - 0.1 relay overshoot - 0.05 allow. For errors - 0.15 safety margin - 0.1 Total 0.4s Calculate using formula R 2
R 1
Overcurrent Protection Grading Margin - between relays Formula t = (2Er + Ect) t/100 + tcb + to + ts Er = relay timing error Ect = CT measurement error t = op time of downstream relay tcb = CB interupting time to = relay overshoot time ts = safety margin Op time of Downstream Relay t = 0.5s 0.375s margin for EM relay, oil CB 0.24s margin for static relay, vacuum CB Overcurrent Protection Grading Margin - relay with fuse Grading Margin = 0.4Tf + 0.15s over whole characteristic Assume fuse minimum operating time = 0.01s Use EI or VI curve to grade with fuse Current setting of relay should be 3-4 x rating of fuse to ensure co-ordination Overcurrent Protection Grading Margin - relay with upstream fuse 1.175T r + 0.1 + 0.1 = 0.6T f
or T f = 2T r + 0.33s
Allowance for CT and relay error CB Safety margin Allowance for fuse error (fast) T f
T r
I FMAX Overcurrent Protection Time Multiplier Setting Used to adjust the operating time of an inverse characteristic Not a time setting but a multiplier Calculate TMS to give desired operating time in accordance with the grading margin Current (Multiples of Is) 0.1 1 10 100 1 100 10 O p e r a t i n g
T i m e
( s )
Overcurrent Protection Time Multiplier Setting - Calculation Calculate relay operating time required, T req
consider grading margin fault level Calculate op time of inverse characteristic with TMS = 1, T 1
TMS = T req /T 1
Overcurrent Protection Co-ordination - Procedure Calculate required operating current Calculate required grading margin Calculate required operating time Select characteristic Calculate required TMS Draw characteristic, check grading over whole curve
Grading curves should be drawn to a common voltage base to aid comparison
Overcurrent Protection Co-ordination Example Grade relay B with relay A Co-ordinate at max fault level seen by both relays = 1400A Assume grading margin of 0.4s Is = 5 Amp; TMS = 0.05, SI I FMAX = 1400 Amp B A 200/5 100/5 Is = 5 Amp Overcurrent Protection Co-ordination Example Relay B is set to 200A primary, 5A secondary Relay A set to 100A If (1400A) = PSM of 14 relay A OP time = t = 0.14 x TMS = 0.14 x 0.05 = 0.13 (I 0.02 -1) (14 0.02 -1) Relay B Op time = 0.13 + grading margin = 0.13 + 0.4 = 0.53s Relay A uses SI curve so relay B should also use SI curve
Is = 5 Amp; TMS = 0.05, SI I FMAX = 1400 Amp B A 200/5 100/5 Is = 5 Amp Overcurrent Protection Co-ordination Example Relay B Op time = 0.13 + grading margin = 0.13 + 0.4 = 0.53s Relay A uses SI curve so relay B should also use SI curve Relay B set to 200A If (1400A) = PSM of 7 relay B OP time TMS = 1 = 0.14 x TMS = 0.14 = 3.52s (I 0.02 -1) (7 0.02 -1) Required TMS = Required Op time = 0.53 = 0.15 Op time TMS=1 3.52 Set relay B to 200A, TMS = 0.15, SI
Is = 5 Amp; TMS = 0.05, SI I FMAX = 1400 Amp B A 200/5 100/5 Is = 5 Amp Overcurrent Protection LV Protection Co-ordination ZA2118B Relay 1 Relay 2 Relay 3 Relay 4 Fuse 1 2 3 4 F 350MVA 4 4 3 3 2 F 11kV MCGG CB ACB CTZ61 (Open) CTZ61 ACB MCCB 27MVA 20MVA Load Fuse 2 x 1.5MVA 11kV/433V 5.1% K 1 Overcurrent Protection LV Protection Co-ordination ZA2119 1000S 100S 10S 1.0S 0.1S 0.01S 0. 1kA 10kA 1000kA TX damage Very inverse Overcurrent Protection LV Protection Co-ordination ZA2120C Relay 1 Relay 2 Relay 3 Relay 4 Fuse 1 2 3 4 F 350MVA 4 4 3 3 2 1 F 11kV KCGG 142 CB ACB (Open) KCEG 142 ACB MCCB 27MVA 20MVA Load Fuse 2 x 1.5MVA 11kV/433V 5.1% K Overcurrent Protection LV Protection Co-ordination ZA2121 1000S 100S 10S 1.0S 0.1S 0.01S 0. 1kA 10kA 1000kA TX damage Long time inverse ZA2135 R 3 R 2 R 1 Block t > I > Start IF2 IF1 M (Transient backfeed ?) Graded protection Blocked protection Overcurrent Protection Blocked OC Schemes Use of High Sets Fast clearance of faults ensure good operation factor, I f >> I s (5 x ?) Current setting must be co-ordinated to prevent overtripping Used to provide fast tripping on HV side of transformers Used on feeders with Auto Reclose, prevents transient faults becoming permanent AR ensures healthy feeders are re-energised Consider operation due to DC offset - transient overreach Overcurrent Protection Instantaneous Protection Set HV inst 130% I fLV Stable for inrush No operation for LV fault Fast operation for HV fault Reduces op times required of upstream relays HV2 LV HV1 HV2 LV T I M E
CURRENT HV1 I F(LV)
I F(HV)
1.3I F(LV)
Overcurrent Protection Instantaneous OC on Transformer Feeders Earthfault Protection Earth fault current may be limited Sensitivity and speed requirements may not be met by overcurrent relays Use dedicated EF protection relays Connect to measure residual (zero sequence) current Can be set to values less than full load current Co-ordinate as for OC elements May not be possible to provide co-ordination with fuses
Overcurrent Protection Earth Fault Protection Combined with OC relays E/F OC OC OC E/F OC OC Economise using 2x OC relays Overcurrent Protection Earth Fault Relay Connection - 3 Wire System EF relay setting must be greater than normal neutral current Independent of neutral current but must use 3 OC relays for phase to neutral faults E/F OC OC OC E/F OC OC OC Overcurrent Protection Earth Fault Relay Connection - 4 Wire System Solid earth 30% I full load
adequate Resistance earth setting w.r.t earth fault level special considerations for impedance earthing - directional? Overcurrent Protection Earth Fault Relays Current Setting Settings down to 0.2% possible Isolated/high impedance earth networks For low settings cannot use residual connection, use dedicated CT Advisable to use core balance CT CT ratio related to earth fault current not line current Relays tuned to system frequency to reject 3rd harmonic
B C E/F A Overcurrent Protection Sensitive Earth Fault Relays Need to take care with core balance CT and armoured cables Sheath acts as earth return path Must account for earth current path in connections - insulate cable gland NO OPERATION OPERATION CABLE BOX CABLE GLAND CABLE GLAND/SHEATH EARTH CONNECTION E/F Overcurrent Protection Core Balance CT Connections