Content :

Plant Operating Overview

1. Chlorination Plant
2. Desalination Plant
a. Clarification
b. Filtration
c. RO Desalination
3. Demineralization Plant
4. Waste Water Treatment Plant

Plant Optimizing
Tanjung Jati B Unit 1&2

1. Chlorination Schematic Flow
Diagram
SEAWATER
INLET
PUMP
PUMP
SELF
CLEANING
STRAINER
MANUAL
STRAINER
GENERATORTR
AIN A
TR/RE
+ -
GENERATORTR
AIN B
TR/RE
GAS RELEASE
CYLINDER
+ -
GAS RELEASE
CYLINDER
Desalination Plant Overview
a. Clarification
b. Filtration Section
c. Reverse Osmosis

RO Desalination Product as Feed Demineralization Plant
Cation Exchanger Anion Exchanger Mixed Bed
3. Demineralization Overview
4. Waste Water Treatment Overview
Waste Water Treatment
Chlorination
Plant
Desalination
Plant
Demineralization
Plant
Waste
Water
Plant
PLANT OPTIMIZING
1. Piping Connection From
Demineralization Plant To Waste
Water Treatment (Implemented)
2. Sediment Pond For FGD Blow
Down (Planned)
3. RO Membrane Replacement
Plan (Planned)


PIPING CONNECTION FROM
DEMINERALIZATION PLANT TO WASTE WATER
TREATMENT
Regeneration Waste in
Neutralizing Tank (DM
Area)
- High pH ( 11-12 )
- Direct Neutralizing by HCl until
pH 6-9
- Discharge to The Sea Directly
- Neutralize By Decrease pH
- Environment Concern Only pH,
Because Chemical Used Only
NaOH and HCl


Retention Basin Water
(WWTP Area)
- Relatively Low pH at WWTP
(pH 5-7)
- There is pH Neutralizing
Equipment
- Accepted pH Range before
discharging to The Sea 6-9
- Neutralize By Increase pH
SEA
Original Design Installing Pipeline
Connection to WWTP Retention Basin
Action :

- About 1000 m Piping Connection was
Implemented From Neutralizing Tank
(DM Plant Area) to Retention Basin
(WWTP Area)
- Pumps and Control Instrument are
used existing at DM Plant


Pipeline Connection to WWTP
Retention Basin Overview
Additional Pipeline
Starting
Point
End Point
Pipeline Overview
BOLER
TURBINE
AREA
Progress
IMPLEMENTED Agustus 2008

Done Well !!!!
After Connection
Neutralizing
Tank
(DM area)
HCl
The Sea
RETENTION BASIN
(WWTP AREA)
NaOH
Current Condition
Regeneration Waste in
Neutralizing Tank (DM
Area)
- No pH Neutralizing Required
Before discharging to WWTP
- Neutralized by Retention
Basin Water


Waste Wa ter Treatment
Plant Condition Retention
Basin (WWTP Area)
- pH Increasing Assisted by
New Waste Supply from DM
Plant
- There is pH Neutralizing
Equipment, but Decreasing
of Operating Time
2. Sediment Pond for FGD Blow down
at WWTP Area
Background
High TSS ( +10 % solid) Flue Gas Desulphurization
Blowdown to Retention Basin
Performance of WWTP is not for High Solid
Treatment
No Dredging Access for Retention Basin so, Heavy
Equipment Needed for Retention Basin Dredging
Activity
Operational of WWTP Cannot be Stopped for
Long Time
DM
Plant
Boiler
Blow
down
FGD Blow down
WWTP
SYSTEM
RETENTION BASIN
Sludge FGD
FGD SLUDGE
Current Condition
Planned Action
FGD Sediment Pond Required
> Required Condition
Sediment Pond consist of two Side ( A and B ) to
Accommodate continuity of FGD Blowdown
Must Be Easy Accessed By Wheel Loader, Wheel
Loader In charged By Material Handling Operation
Completed by Control System and Integrated with
WWTP Operating Panel, and Operational In charged
by WWTP Operator
Will Reduce Issue for Environment, Because FGD
Blow down Sludge is not Part Of Hazardous Waste


RETENTION BASIN
WWTP
SYSTEM
DM
Plant
Boiler
Blow
down
FGD SEDIMENT POND
FGD Blow
down
Planned Illustration
FGD Sediment Pond Technical Overview
PROGRESS

Will be Implemented ASAP!!!!


3. RO Membrane Replacement
Plan
HISTORY
The existing RO Membrane is TOYOBO Product with series HB10255SI
Current condition has been in operation in average of more than 2
years without Spare membrane replacement. (for RO B is almost 3 years
/ tactical time)
Manual book by Toyobo, it is advisable to replace 10-15% per year
Current RO membrane conditions, it is found defective product in the
form of an imperfect molding off "cap RO membrane cover.
The trend of increasing product conductivity, current average
conditions is above 300 us / cm. Estimated normal membrane
operation life time that still "cover" reasonable make-Up Plant Feed is
less than one year (estimation) if no RO membrane replacement.
Background of the RO membrane replacement
Special order for existing RO Membrane [to
have more competitive price]
The warranty existing product is not valid

Technical Review
Comparison between Spiral Wound and Hollow Fiber
Spiral Wound Hollow Fiber
Technical Review
Some Problem Found :
Demineralization Plant units 1 and feeds to make up:
conductivity <300us/cm (TDS + 205 ppm)
RO Product as Feed Of Demineralization Plant
Requirements
ITEM
TOYOBO TORAY METITO
Replacement of existing
elements New trains New trains
PROCESS DESCRIPTION One Stage with Hollow Fibre
One Stage with Spiral
Wound
Two Stages with Spiral
Wound
(existing membrane type) type type

Product Quality
(Condutivity)
inlet 51 500 54600 uS/cm 51 500 54600 uS/cm 51 500 54600 uS/cm
outlet 1st stage < 250 uS/cm
350 max value at one
stage 1st stage <750 uS/cm
outlet 2nd stage second Stage <30 uS/cm
Membrane manufacturer Toyobo Toray several manufacturers
AVAILABLE OPTION
Spiral Wound
Turbidity, NTU < 1.0 < 1.0
Silt Density Index, SDI < 3.0 < 3.0
Iron, Fe+3, ppm < 0.3 < 0.05
Strontium, ppm NS < 0.1
Barium, ppm NS < 0.1
Silica, reject, ppm 50-160 50-160
Organics, ppm NS NS
Chlorine, residual, ppm 0.1-0.5 max 0
pH Range 4-6 4-11
Feed Temperature Max,
o
C 35 45
Parameter Control - manufacture
Hollow Fibre
Base on Parameter Control
Spiral Wound Type of Membrane can be
applied by existing Condition pre-treatment
before entering Membrane
More concern only about chlorine residual
because currently Residual Chlorine still 0.2
ppm feed the Membrane
Can be solve by Anti-Chlorine Chemical
Injection
PROGRESS

Will be Implemented ASAP
Paper Work is Done