MAINTENANCE

PLANNING
WHY MAINTENANCE
COMBINATION OF ACTION CARRIED
OUT TO REPLACE,REPAIR,SERVICE
EFFECTIVE MAINTENACE FOR HIGH
AVAILABILITY AND PERFORMANCE
OPTIMISE COST,OUTAGE AND
AVAILABILITY
GUIDELINE FOR MAINTENACE
SAFETY IN WORK,
EQUIPMENT,ENVIRONMENT

Maintenance system
Maintenance Management system in
consultation with British Electricity
International (UK)
To achieve high Utilization Factor
Manpower required.
What Tools to use
Spares Availability
Time required for the said job/work

Type of maintenance
Fixed time mantenance
Condition based maintenance
Operate to failure maintenance
Opportunity maintenance
Design out maintenance
Fixed time maintenance
Preventive maintenance
Periodical checking for Abnormalities
Cleaning,Greasing,Lubrication
Running hours maintenance
Weekly,monthly, quarterly
maintenance
Condition based
maintenance
Condition of the machine
Performance of the equipment
Thermography report
Oil sample analysis
Operate to failure
Corrective maintenance
Breakdown maintenance


Opportunity maintenance
LIKE FILTER/STRAINER
CLEANING
PM
Based on opportunity

Design out maintenance
Poor design
Equipment being used outside the
design specification
Engineering action rather than
maintenance action
Shutdown Jobs
That cannot be carried out in unit live
condition.
Equipments where no standby is available
Defects or job that is identified to
carried during shutdown
Jobs like Condenser pass cleaning/flood
test,GT bushing cleaning,Charger
checking,GRP,AVR panel checking,BFP/CEP
Suction strainer cleaning etc..


SECTION OF MTP
SHORT TERM PLANNING (STP)
LONG TERM PLANNING (LTP)
CONDITION MONITORING GROUP
(CMG)
CONSUMABLE PROCUREMENT
PLANNING(CPP)

Main Functions Of STP
Planning, scheduling & monitoring of
Breakdown (defect) Maintenance,
condition Based Maintenance &
Preventive Maintenance.
Preparing short shutdown job
schedule.
Providing updated defect lists to
Operation & Maintenance during
short shutdowns.
Organizing daily planning meetings
for Main Plant ,CHP and MGR.
Main Functions Of STP
Review, update and maintain LMIs.
Weekly review of critical materials
& contracts.
Implementing Cross-functional
Safety Team Recommendations.
Co-ordination of PM & MM module
master data preparation in SAP.
Main Functions Of STP
Monitoring Permit To Work system.
Reporting job progress status.
Compiling & updating various audit
reports (Station Action Plan)& review in
ORT.
Preparing and monitoring of need based
action plan.
To monitor Unit Assembly
To monitor
Summer,Moonsoon,winter planning
NOTIFICATION
ALSO CALLED WORK ORDER CARD
DEFECT REGISTRATION
TYPE OF
NOTIFICATION(M1/M2/M3/M4/M5)
EQUIPMENT HISTORY
PRIORITY OF NOTIFICATION
(A/B/C/E)
NOTIFICATION CYCLE
NOTIFICATION CYCLE
IDENTIFIED DEFECT
RAISED DEFECT
JOB SCHEDULING
MAINTENANCE WORK(PERMIT)
RECTIFICATION OF DEFECT
NOTIFICATION CLOSING
Permit system
Permit to work
Clearance to work
Isolation of equipment from system
Safety during work


Type of permit
Permit for work
Lwc (Limited Work Certificate)
Romp (Restoration Of Motive Power)
Hot work permit
Working at height
Floor opening
Confined space
PERMIT CYCLE
EQUIPMENT OUT OF SERVICE
ISOLATION OF EQUIPMENT
FROM SYSTEM
PERMIT ISSUED
WORK EXECUTION
NORMALISATION OF EQUIPMENT
EQUIPMENT TAKING IN SERVICE