11-ME-107 MANAGEMENT OF LUBRICATION DEFINITION The sum of all the activities performed in a given facility to ensure the right lubricant The right quantity to the right point at the right time with the right method. JOB DESCRIPTION The lubrication management professional will be responsible for management of all lubrication maintenance functions It includes lubricant selection, lubrication practices, lubricant handling and storage, and contamination control. Minimum of five years experience in machinery reliability and lubrication is required Organizational Chart for Lubrication Management JOB RESPONSIBILITIES Selection of Lubricants Oversees the selection and performance specifications of all lubricants for each machine, assisted by the lubrication engineer Establishes grease vs. oil guidelines. Ensures lubricants are optimally selected with respect to cost, wear control, energy conservation, safety, quality and environmental factors. Ensures that lubricants are compatible with the machine, process fluids and work environment. Writes lubricant standards for all lubricant products. Implements a lubricant consolidation strategy. s a member of the buying team for selection of lubricant supplier(s). Selection of Lubrication Equipment Selects oil mist, single-point, centralized (multipoint) and other automatic lubrication equipment for grease and oil. Selects oil level control devices. Selects sight glasses and BS&W bowls. Selects top-up containers and fill port hardware.
Selects lubricant dispensing equipment.
Selects grease fittings, tags and grease guns.
Selects storage room tools and equipment. Lubrication Procedures Specific lubrication procedures consistent with best practice for various tasks (scheduled PMs and routine work orders) including: Tank/sump flushing and cleaning Oil drain interval and criteria (interval-based or condition- based) Top-up procedures Grease gun calibration
Handling and storage practices
Machine inspections
Contamination control
Filter changes and used filter inspection
Grease gun operation (including how much and how often) New Machinery Specifications and Commissioning Develops lubrication-related specifications for new machinery, including: Identification of all lubrication points, lubricant type, procedure and frequency of re lubrication
Installation of sampling ports and procedure
Set up of oil analysis testing requirements by machine
Breathers and vents selection
Filtration equipment selection Level gauges and sight glasses selection
Flushing ports and quick-connects selection
Selects specs for reservoir construction, size, baffles and diffusers
Initial cleanliness/dryness targets
Training of lubrication technicians on proper PMs and inspections
Participates in the commissioning of new equipment during break-in and installation of lubrication hardware. Oil Analysis Coordination Selects oil analysis laboratory.
Selects onsite oil analysis instruments.
Selects oil analysis software and report format.
Identifies when, how and where samples will be obtained.
Selects routine oil analysis test slate for each machine. Sets oil analysis alarms and condemning limits.
Provides data integration and interface to other reliability technology activities including vibration, acoustics and thermography. THANK YOU!!!!!.............