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2-2-1 799-702-0000 RECORDING-COMPRESSION-TESTER

2-2-2 799-201-0000 BLOW-BY-CHECKER



2-2-3 799-201-0000 BOOST-GAUGE-KIT

2-2-4 799-000-0000 SPECIAL-LASER-THERMOMETER

2-2-5 799-202-0000 COOLING-SYSTEM-TESTER

2-2-6 799-203-0000 MULTI-DIGITAL-TACHOMETER

2-2-7 799-261-0000 HYDRAULIC-TESTER DIGITAL-TYPE

2-2-8 799-101-0000 HYDRAULIC-TESTER ANALOG-TYPE

2-2-8b 793-H00-0000 HYDARULIC-TESTER WORKSHOP

2-2-9 799-105-0000 PRESSURE & VACUUM-PUMP

2-2-10 799-605-0000 UNIVERSAL-ELECTRONIC-CHECKER

2-2-11 790-102-0000 TORQUE-POWER-WRENCH

2-2-12 790-302-0000 IMPACT-SOCKETS

2-2-13 799-702-0000 A/C-SYSTEM-CHECKER

2-2-14 799-702-0000 MOBILE-A/C-RECYCLING-EQUIPMENT

2-2-15 792-610-0000 NITROGEN-GAS-CHARGER

2-2-16 788-300-3000 PUSH AND PULLER TOOL SET


2-2-16 788-300-3000 PUSH AND PULLER TOOL SET
2-2-17 ZF Testman Diagnosis Set
2-2-18 ZF AEB Starter
2-2-19 ZF Failure Display


KOMATSU SERVICE TOOL GUIDE
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TABLE OF CONTENTS
SECTION 2
MEASURING AND DIAGNOSTIC TOOLS
KOMATSU SERVICE TOOL GUIDE
SECTION (H) GROUP 2
MEASURING AND DIAGNOSTIC TOOLS ENGINE TOOLS
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793-H20-1000 RECORDING TYPE COMPRESSION TESTER
Purpose: Used for measuring and recording engine piston compression pressure.
The resualt will be record on a diagram chart.
Specification: The unit has a remote control for engine turning.
Applicable engines: Komatsu, Yanmar and perkins.
Component parts: ._
No. Part No. Description Remarks ._
1 795-502-0000 Recording compression tester Range 0-40bar .
2 795-000-0000 Remote contact handle with 2m cable and battery clips .
3 795-000-0000 Hose with quick coupler Length 350mm .
4 795-000-0000 Motometer adaptor for old type test adaptor .
5 795-000-0000 Recording charts 100 pice ._
6 795-000-0000 Compression test adaptor Yanmar engine, 94E to 106E .
7 795-000-0000 Compression test adaptor Komatsu engine, 125 .
8 795-000-0000 Compression test adaptor Perkins engine, all ._
9 795-000-0000 Impact puller M14x1,5 and 5/8UNF :
10 795-000-0000 Injection pipe spanner Size 17 and 19mm .
11 795-000-0000 Case Size 35x20x20cm ._

Optional: Further Compression test adaptor.
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2.2-1 (H)
Weight: 9Kg
KOMATSU SERVICE TOOL GUIDE
SECTION 2 (H) GROUP 2
MEASURING AND DIAGNOSTIC TOOLS _______________________________________-____________ ENGINE TOOLS

793-H20-1200 BLOW-BY CHECKER
Purpose: Used to measure engine-crankcase blow-by pressure.
Applicable to Komatsu and Cummins engine.
For details of how to operate, see service operation manual
Weight: 2,5 kg
100mm Aq = 10 mbar
Component parts: .
No. Part No. Description Qty. Remarks .
1 799-000-0000 Pressure gauge 0 to 60 mbar 1 Class 1,0 size 100mm .
2 799-000-0000 Blow-by unit with cone 40 to 60mm 1 changable orifice 7,54 + 5,61mm .
3 799-000-0000 Step-adapter 1 15mm, 19mm,+25mm .
4 799-000-0000 Vinyl tube 4m length 1 Quick-coupling male-female .
5 799-000-0000 Hose set 340mm length 3 15mm, 19mm, +25mm .
6 799-000-0000 Hose pair 100mm length 2 15mm diameter .
7 799-000-0000 Adjustable clamp pair 8 19mm, 23mm,+29mm size .
8 799-000-0000 Y-adapter 1 15mm .
9 799-000-0000 Clamp tool 1 Screwdriver type 7mm .
10 799-000-0000 Yellow case 1 40x20x16cm .
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2-2-0

KOMATSU SERVICE TOOL GUIDE
SECTION 2 (H) GROUP 2 (H)
MEASURING AND DIAGNOSTIC TOOLS ENGINE TOOLS

793-H21-1400 BOOST GAUGE KIT
Applicable model:
All Hannover sourced engines.


Purpose:
Used this kit when measuring the air turbo charging pressure.
Weigth: 2 kg
Component parts: .
No. Part Nr. Description Qty Remarks .
1 799-201-0000 Gauge 1 0 - 1,6 bar .
2 799-201-0000 Gauge connector 1 R-1/2- 1620 .
3 799-201-0000 Minime hose 1 Length 2 m .
4 799-201-0000 Measure coupler 1 1/8NPT .
5 799-201-0000 Measure coupler 1 1/4 NPT .
6 799-201-0000 Measure coupler 1 Elbow 6mm .
7 799-201-0000 Nipple 1 1/2NPT .
8 799-201-0000 Case 1 25x15x8cm .

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2-2-0
KOMATSU SERVICE TOOL GUIDE
SECTION 2 (H) GROUP 2
MEASURING AND DIAGNOSTIC TOOLS ENGINE TOOLS

793-H22-1600 SPECIAL LASER THERMOMETER
Purpose:
Used to measure the difference temperature on the exhaust manifold,for controling the
combustion on common rail engines on WA-500.
Comparison measuring on cylinder No : 1 and 6 / 2 and 5 / 3 and 4 .

Construction:
Hy performans one point laser with infrared measurement.
Memory-function and adjustable emission grade.
Temperature range: -32C to +750C.
Accuracy at 1,1m distance: +/- 0,5%
Display: LCD, liquid crystal.
Power : 9V block battery for 20 working hours

Component parts:
Laser instrument with battery, abs-case and operating manual.



Additional equipment:
799-000-0000 External temperature immersions sensor
for oil and water.
799-000-0000 LASER THERMOMETER
for commen measurement.
(like cooling and A/C-systems)
Temperature range: -18 to +260C.
Accuracy: 2 C.
Display: LCD, liquid crystal
Power: 9V block battery


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2-2-0
Weigth: 0,2 kg
KOMATSU SERVICE TOOL GUIDE
SECTION 2 (H) GROUP 2 (H)
MEASURING AND DIAGNOSTIC TOOLS ENGINE TOOLS

793-H23-1800 COOLING SYSTEM TESTER
Component parts: .
No. Part No. Descriptio Qty Remarks .
1 799-202-9201 Pump assembly 1 Handpump with 2,5 bar gauge +qickcoupler .
2 799 Test cap, standard 1 Bayonet type 52mm .
3 799 Test cap, small 1 Bayonet type 45mm .
4 799- Test cap, big 1 Bayonet type 69mm .
5 799- Test cap, blue 1 Srewing type M 52 .
6 799 Double adapter 1 Standard cap checking .
7 799- 3 in 1 adapterset 1 45,52+69mm bayonet,adjustable .
8 799- CO-Leak-detector 1 Glas-housing, rubber ball pump for discharging .
9 799- Reaction liquid 1 250 mL .
10 799- Extention hose 1 1m, with quick coupler ,
11 799- Case 1 30x20x20cm
Purpose:
Used for pressurizing the cooling system, to identify leakage in radiator,pipes
and waterpump.
To confirm function of the radiator cap valve.
The CO-tester, filled with reaction liquid, will identify CO-combustion gas
in the cooling water.

Construction:
The tester is composed of a manually operated air hand pump for pressurizing,
the necessary
test caps and glas body housing for CO-identification.
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2.2-5
KOMATSU SERVICE TOOL GUIDE
SECTION 2 (H) GROUP 2
MEASURING AND DIAGNOSTIC TOOLS ENGINE TOOLS

793-H24-2000 MULTI DIGITAL TACHOMETER
Purpose:
Used to measure rotating speeds with a infrared
photo pick up sensor.
A sensor clamp holder and a 5m measuring cable
allow one-hand operation.

Specifications:
Graphic display, hight 12,7mm
Housing,aluminium and abs-plastic
Measuring distance 5 to 80 cm
Power supply, internal 14,4V. NiCd-accumulator
Continuous operation for 6-8 hours
Accuracy at 50 to 10.000 rpm +/-1 digit
Weight: 850 g
Component parts: .
No. Part No. Description Remarks .
1 799-000-0000 Measuring instrument Multi function two line display .
2 799-000-0000 Power supplay 24V. Regulated 230 VAC/ 24 VDC/ 340mA .
3 799-000-0000 Car power cable Length 2,5m .
4 799-000-0000 Infrared rpm sensor Cable 5m with f/DC-convertor .
5 799-000-0000 Sensor clamp holder Screw on type .
6 799-000-0000 Case Size 30x18x18cm .

Optional:
7 799-000-0000 Magnetic sensor holder 60kg cohesion

8 799-000-0000 Digital laser hand tachometer for quick action; distance up to 2m

Features:
The multi tachometer instrument can be used as well for measuring pressure,temperature + oil-flow,
the neccesary supplements are listed in digital hydraulic tester 790-262-1200.

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2-2-6 (H)
KOMATSU SERVICE TOOL GUIDE
SECTION 2 (H) GROUP 3 (H)
MEASURING AND DIAGNOSTIC TOOLS HYDR.TOOLS

793-H40-2400 HYDRAULIC TESTER DIGITAL TYP
Purpose:
Used to measure hydraulic pressure for diagnostic
and troubleshooting,suitable for measurement of
peak-pressure and differential-pressure.

Accuracy: Classification 0,5
Specification:
Housing: Aluminium and abs-plastic.
Liquid-crystal digital display.
Internal 14,4 V. NiCd-accumulator.
Two input jacks, p2 can be switched to
measurement of rpm,temperature,
or volume flow.

Component parts: .
No. Part No. Description Qty Remarks .
1 790-261-1200 Measuring instrument 1 Two line display,can be switched to one line .
2 790- Power-supply 24 V. 1 Regulated 230 VAC/ 24 VDC/ 340mA .
3 790- Car connection cable 1 Length 2,5m .
4 790- 600bar pressure sensor 1 4 to 20 mA with vario-adapter .
5 790- Measuring cable 1 Length 5m .
6 790- Case 1 40x20x20cm .
7 790 Measure-valve 1 M10x1 minimess .
8 790 Measure valve 1 M10x1,25 minimess .
9 790 Measure valve 1 M12x1,5 minimess .
10 790 Measure valve 1 PT 1/8ex- minimess .
11 790- Adaption-valve 1 Ceyn-series 358 to minimess .
12 790 Square socket (Blind plug) 1 Square 9/32 - drive 3/8 + 1/2 .
Option:
13 790-000-0000 Additional pressure-sensor 1 600 bar for measuring differential pressure.
14 790- Infrared rpm sensor 1 Needs f/DC-converter
15 790- Temperature sensor -50 to200 1 Screw-in sensor Pt 100 type
16 790 p/T measuring valve 1 To 1620 minimess
17 790 Measuring turbine 1 10-350 L/min (Connection 1)
18 790-000-0000 RS 232 Instrument + memory 1 Scanning rate variable 1 to 10.000ms.
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2-3-0
KOMATSU SERVICE TOOL GUIDE
SECTION 3 (H) GROUP 3 (H)
MEASURING AND DIAGNOSTIC TOOLS HYDRAULIC TOOLS

793-H40-2800 HYDRAULIC TESTER ANALOG TYPE
Purpose: Used to measure the hydraulic pressure for troubleshooting.

Specification: Glycerin-filled 63mm pressure gauge with protection cap,accuracy 1,6.

Component parts: .
No. Part No. Description Qty Remarks .
1 799-101-5111 Gauge 0- 25 bar 2 Glycerin filled, stainless steel,with cap .
2 799 Gauge 0- 60 bar 2 .
3 799 Gauge 0-250bar 1 .
4 799 Gauge 0-400bar 1 .
5 799 Gauge 0-600bar 2 .
6 799 Gauge connector 8 G-1/4-1620-minimess with cap .
7 799 Hose length 1m 1 1620-minimess .
8 799 Hose length 2,5m 1 1620-minimess .
9 799 Measure-valve 2 M10x1-minimess .
10 799 2 M10x1,25 -minimess .
11 799 2 M12x1,5 - minimess .
12 799 2 PT1/8-EX -minimess .
13 799- Square socket 1 square 9/32 - drive 3/8 + 1/2Adapter .
14 799 Case small 1 13x8x3 cm .
15 799 Case big 1 40x30x10 cm .



Option:
16 799-101-0000 GAUGE-SET with accuracy 1,0 (diametre 100mm) Workshop-version.
17 799-261-1204 DIGITAL-TYPE HYDRAULIC-TESTER. (for peak + differential pressure)
Weigth: 14,5 kg
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2-3-0
KOMATSU SERVICE TOOL GUIDE
SECTION 3 (H) GROUP 2
MEASURING AND DIAGNOSTIC TOOLS HYDRAULIC TOOLS

793-H40-3000 ANALOG-HYDRAULIC-TESTER (Workshop type)
Purpose:
Used to measure hydraulic pressure for adjusting
and troubleshooting.

Specification: HD-gauges class 1,0 diameter 100mm with
rubber protection cap.
Wall mounting metal holder for 8 gauges.

Weight: 11kg
Componet parts:
No. Part No. Description Qty. Remarks
1 793-H00-0000 Gauge 0-25bar 2 100mm Wika rigid gauges
2 793-H00-0000 Gauge 0-60bar 2
3 793- Gauge 0-250bar 1
4 793- Gauge 0-400bar 1
5 793- Gauge 0-600bar 2

6 793- Gauge connector 8 G-1/2 1620 minime with cap
7 793- Measure hose 2 1620-minime, length 1m
8 793- Measure hose 2 1620-minime, length 2.5m
9 793- Measure hose 1 1620-minime, length 5m
10 793- Measure valve set 1 10x1/10x1,25/12x1,5+PT-1/8 each 2pc


Option:
11 793- Measure valve set 1 14x1,5 + NPT-1/8/NPT-3/8/NPT-1/2

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2-3-8b
KOMATSU SERVICE TOOL GUIDE
SECTION 3 (H) GROUP 6
COMMON TOOLS OTHERS

793-H10 -3400 PRESSURE & VACUUM PUMP
Purpose:
a. To pressurize hydraulic tanks to prevent hydraulic pump cavitation.
b. For oil retaining in hydraulic tank durig working on hydraulic systems.
Weigth: 8,5 kg
How to use:
a. Tank pressurize on top the oil level up to 0,5-1 bar, thereby oil will be pushed
in to the hydraulic pumps.
b. The vacuum built up in the oilless top area of the hydraulic tank will retain the
oil together and prevent oil leaking out.
At pump and spoolblock change,or working on secundr hydraulic circuits,the
hydraulic oil will retain in tank. Pressure and vacuum can be adjusted on the
control unit. (Pressure 0-4 bar / Vacuum 0-850 mbar). The pump is built for
permanent operation,can run during machine repair time.
Component parts: .
No. Part Nr. Description Remarks .
1 799-900-0000 Piston-pump, 12V. version Plate monted, rubber damped .
2 799-900-0000 Regulation unit Gauge -1 to + 5bar, quick coupler .
3 799-900-0000 3m air-hose with quick-coupler Female .
4 799-900-0000 2 connector, M14x1,5 and M38x1,5 Male .
5 799-900-0000 Rubber cone connector, 40-64mm Male .
6 799-900-0000 Filter hose Male-female .
7 799-900-0000 Tyre fill adaptor Male .
8 799-900-0000 Blowing pistol Male .
9 799-900-0000 Extention cable 12/24V. Length 3m .
10 799-900-0000 Battery cable Length 0,2m, with battery-clips .
11 799-900-0000 16 Case 45x22x22cm .

Optional:
12 799-900-0000 Piston pump in 24V. version .

9/01
2-6-9 (H)
KOMATSU SERVICE TOOL GUIDE
SECTION 2 (H) GROUP 5
MEASURING AND DIAGNOSTIC TOOLS ELECTRIC AND ELECTRONIC SYSTEM TOOLS

793-H60-3600 UNIVERSAL ELECTRONIC CHECKER
Purpose:
Used for troubleshooting and measurement on electrical and electronical
systems. Special on automatic transmission gearshift.

Specification of instrument:
Multimeter for measurement of AC/DC voltage and current to 20A (fused),for
resistance, frequency and continuity check.A built in frequency signal
generator from 10Hz to 10KHz. Power: 9V-block battery.
Display: 3-3/4 digit LCD. Working temperature 23C:

How to use:
Refer to the operating manual delivered to the equipment.
Language: ( GB ) ( D ) ( F ) ( NL )
Component parts: .
No. Part No. Description Qty. Remarks .
1 799-000-0000 Multimeter with frequenz Gen. 1 9V battery, rubber protection frame .
2 799- Extention cable red+black 4 Length 1m and 4m, 2 each .
3 799- Test cable for fuse mounting 1 10A fused on both cable .
4 799- Test connector block 1 for solanoid cable .
5 799- Test connector cable 1 for solanoid valve .
6 799- Clip&Adaptor set 8 red and black, 2mm+4mm .
7 799- Littlefuse&screw driver 2 Tester+Tools .
8 799- Cable clinch connector 1 Klefs-2700 with 4mm socket .
9 799- Green solanoid checker 1 Jung AB .
10 799- Case 1 34x26x6cm .




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2-5-0
KOMATSU SERVICE TOOL GUIDE
SECTION 3 (H) GROUP 3
COMMON TOOLS WRENCHES AND SOCKETS

793-H70-3800 TORQUE POWER WRENCH
and others more
Purpose:
Use this multiplier like a torque wrench, a tightening diagram shows the
input/output data. For bolt removing use a power wrench with double capacity
than the tightening figure. To ensure accurate locking operation,check for
final locking torque using a torque wrench.
TORQUE MULTIPLIERS FOR LARGE TIGHTENING TORQUE.
All units are equiped with safety non-reversing lock and a locking-pin.
Static lever in angle version.

Specifications: .
No. Part No. description max. output - drive size max.diametre high gear ratio weigth .
1 790-102-3200 Multiplier wrench 3200 Nm 1squ. 88mm 350mm 1:16 6 kg .
2 790-102-6200 Power wrench 6200 Nm 1-1/2squ 128mm 305mm 1:22 11 kg .
3 790-102-9999 Power wrench 10000 Nm 1-1/2squ. 130mm 323mm 1:60 16 kg .
Input side for all units is 3/4 square with a reduction piece to 1/2 square.

Optional: .
4 790-302-0000 Impact-socket-set (4pc) 1 drive width of flats 36 / 50 / 65 +80mm (or cross figure) .
5 799-302-0001 Impact-socket-set (4pc) 1-1/2drive width of flats 75/ 85/ 95+ 115mm (or cross figure) .


For further impact socket sizes, look to the next page.



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3-3-8
KOMATSU SERVICE TOOL GUIDE
SECTION 3 (H) GROUP 3
COMMON TOOLS WRENCHES AND SOCKETS .

793-H70-4100 IMPACT SOCKETS (Set of 4pc. 46/50/65+75mm, 1 drive)
and other sockets
Purpose:
Using in connection with torque multiplayer and impact air hammer.
Special dimensions in drive size 1 and 1-1/2 (25,4 and 38,1mm square drive).
Tool No. and applications: .
No. Part No. Width of flats Drive squ. No. Part No. Width of flats Dri ve squ. .
1 790-000-0000 46mm (1-13/16) 1 27 790-000-000 60mm (2-3/8) 1-1/2 .
2 790-000-0000 50mm 1 28 790- 65mm (2-9/16) 1-1/2 .
3 790- 55mm 1 29 790- 70mm (2-3/4) 1-1/2 .
4 790- 60mm (2-3/8) 1 30 790 75mm (2-15/16) 1-1/2 .
5 790- 65mm (2-9/16) 1 31 790- 80mm (3-1/8) 1-1/2 .
6 790- 70mm (2-3/4) 1 32 790- 85mm (3-3/8) 1-1/2 .
7 790- 75mm (2-15/16) 1 33 790 90mm (3-1/2) 1-1/2 .
8 790- 80mm (3-1/8) 1 34 790- 95mm (3-3/4) 1-1/2 .
9 790- 85mm (3-3/8) 1 35 790- 100mm (3-7/8) 1-1/2 .
10 790- 90mm (3-1/2) 1 36 790- 105mm (4-1/8) 1-1/2 .
11 790- 95mm (3-3/4) 1 37 790- 110mm (4-5/8) 1-1/2 .
12 790- 100mm (3-7/8) 1 38 790- 115mm (4-1/2) 1-1/2 .
13 790- 105mm (4-1/8) 1 39 790-000-0000 120mm (4-5/8) 1-1/2 .
14 790- 110mm (4-5/8) 1 40 790- 125mm (4-7/8) 1-1/2 .
15 790- 115mm (4-1/2) 1 41 790- 130mm (5-1/4) 1-1/2) .
16 790- 1-7/8 1
17 790- 2 1
18 790- 2-1/16 1
19 790- 2-1/4 1
20 790- 2-5/8 1
21 790- 3 1
22 790- 3-1/4) 1
Optional available:
2-1/2 drive impact sockets up to
235mm (9-1/4)
3/4 drive impact sockets up to 60mm
(2-3/8)
Alternative:
Ring slogging wrenches from 22 to
175mm
Reduction square pice:
male to female
24 790-00-0000 1 - 3/4 .
25 790- 1 - 1-1/2 .
26 790- 1-1/2 - 1 .
42 790-000-0000 1-1/2 - 2-1/2 .
43 790- 2-1/2 - 1-1/2 .
All listed impact socket sizes are available
in extra long version as well.
44 790-000-0000 Impact air hammer
1 square drive,
2300 Nm
Type CP-893
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3-3-12
KOMATSU SERVICE TOOL GUIDE
SECTION 2 (H) GROUP 6
MEASURING AND DIAGNOSTIC TOOLS OTHERS .

793-H71-4800 A/C-SYSTEMS CHECKER
Purpose:
Used for examination of aircondition systems operating with refrigerant R-134a
Measuring hi and lo-site system pressure on operating A/C-System.
Control of filling capacity and system funktion.
Checking air outlet temperature with memory thermometer.

How to use:
1. Connect gauge manifold,charging hoses and service couplers hi+lo to A/C-system,
manifold gauge closed..
When opening the service coupler,the manifold gauges show the A/C-system pressure.
Note: The refrigerant pressure is depending on temperature. (at 20C the pressure
will be 4,9 bar)
Read the measurement result on the temperature gauge scale.

2. Now starting the engine and the A/C-system: The Lo side gauge scale goes down.
The Hi side gauge scale goes up.
Normal operating A/C system will show a average movement of 15 to each site.
At less than 11C indication,the refrigerant filling is not enough.
3. Efficiency check: Placing the memory temperature gauge in a ventilation hole,
the refrigerated air should reach approx. 8C.
Weight: 2,5 kg
Component parts: .
No. Part No. Description Remarks .
1 799-702-0000 Gauge manifold with two 80mm gauges Hi = red and Lo= blue .
2 799- Charging hose, blue Length 1,5m .
3 799- Charging hose, red Length 1,5m .
4 799- Quick coupler, blue for Lo side A/C system .
5 799- Quick coupler, red for Hi side A/C system .
6 799- Digital memory thermometer -10 to +180C .
7 799- Case 24x18x8cm .






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2-6-13
KOMATSU SERVICE TOOL GUIDE
SECTION 2 (H) GROUP 6
MEASURING AND DIAGNOSTIC TOOLS OTHERS

793-H71-5000 MOBILE R-134A REFRIGERANT RECOVERY,RECYCLING
AND REFILL-EQUIPMENT (PUSH&PULL,MULTIFUNKTION)
Purpose:
Used for recovery and recycling of refrigerant gas R-134a (and others) in case of service or
where a machine is to be scrapped.
Low temperature discharge and refrigerant decanting by using the push&pull method.

How to use: Refer to the quick operation manual delivered to the equipment.
Component parts and specifications:
No. Part No. Description Qty. Remarks
1 799-702-0000 Mobile freon service unit (230V./50Hz) 1 Dry compressor
2 799-702- Refrigerant charging scale (9V. battery) 1 Tara position
3 799-702- Charging hose set with holder 6 2xhose 3m, 3xhose 1,8m
4 799-702- Screwing type quick-coupler pair (Lo + Hi) 2 1/4SAE blue+red
5 799-702- Vacuum pump (230V./50Hz.) 1 1/4SAE, 3/8SAE+ACME
6 799-702-0000 Refill bottle for PAG-oil + uv-dye (+0,25L oil) 2 Bottle size 250 mL
7 799-702- Electronical leak seeker 1 R-134a + R-12
8 799-702- Infrared laser thermometer -26 to +260C. 1 9V battery
9 799-702- Adapter and sael kit 1 + ACME
10 799-702- Recycling tank, size 12,3 L (double valve) 1 Connection 1/4SAE
11 799-702-0000 Transportation box 1 (Unit,scale,hose-set) 1 60x40x40cm
12 799-702- Transportation box 2 (Vacuumpump+accessories) 1 40x30x30cm
The service unit 799-702-0000 is equiped with a 1/2HP oilless compressor,suitable for all refrigerants.
Recycling capacity:400g/min. # Pump capacity: vapor=590g/min.# Liquid=1300g/min.#P&P=3kg/min.
Service Unit and Vacuum-pump are available also in 115 Volt / 60 Hz version.

OPTIONS:
13 799-702-0000 UV-LEAK-DETECCTION-SET
1 Lamp 12V./ 100W.
(UV-dye for 32 application)
14 799-702- Nitrogen pressure checker (max. 30bar)
1 needs nitrogen tank
15 799-702 3-drawer roller cabinet with side shelf
1 67x46x90cm
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2-6-14
KOMATSU SERVICE TOOL GUIDE
SECTION 2 (H) GROUP 6
MEASURING AND DIAGNOSTIC TOOLS OTHER TOOLS

793-H72-5550 NITROGEN GAS CHARGER
Purpose:
Use this tool for nitrogen gas accumulator, for charging and checking the systems.
This tool is designed for using on all Komatsu machine
Weight: 6 kg
Component parts:
No. Part Nr. Description Qty. Remarks
1 792-000-0000 Double valve assembly 1 3-way, 2x needle +4x check valve
2 792-000-0000 Regulator max. 150bar 1 Adjustable,with two check valves
3 792-000-0000 Inline gauge coupler 2 for replaceable gauges
4 792-000-0000 Gauge 250 bar (63mm) 1 damped,+ cap + connector
5 792-000-0000 Gauge 100 bar (63mm) 2 damped,+ cap + connector
6 792-000-0000 Gauge 25 bar (63mm) 1 damped,+ cap + connector
7 792-000-0000 Hose mini type (1,8x5,8mm) 5 Length 2,5m
8 792-000-0000 Hose connector 2 for hose extention
9 792-000-0000 Accumulater valve (VG-8 ) 1 for piston type accumulator
10 792-000-0000 Accumulator valve (Integral) 1 for ball type accumulatur
11 792-000-0000 Accumulator valve (dump truck) 2 for damper with G-1/4 connection
12 792-000-0000 20 case with insert 1 50x24x24 cm




. 2-6-0
KOMATSU SERVICE TOOL GUIDE
SECTION 3 (H) GROUP 3
COMMON TOOLS PUSH-PULLER TOOLS

793-H73-5900 20t PUSH-PULLER-TOOL-SET
793-H73-6100 30t PUSH-PULLER-TOOL-SET
793-H73-6300 50t PUSH-PULLER-TOOL-SET
Purpose: Serves to remove or fit various kinds of pins and bushes from lift-and machine frame.
Using a double piston hydraulic cylinder with a center hole and a push+pull screw.
Pin removel by using a welding-on adapter and a double nut. Also lifting and levelling
Weight: ca. 20kg / 30kg / 40kg
Component parts:
No. Part No. Description Remarks
1 788-030-0000 30t double piston cylinder h/l 64/215mm # (50t 76/265mm) # (20t 51/175mm)
2 788 Push+pull-screw M30x60cm # (50t M36x60) # (20t M24x60cm)
3 788 Welding-on pices (5pc) M30x10cm # (50t M36x12,5) # (20t M24x9cm
4 788 Retracing pipe 12x1,4x30cm (50t 14x1,6x30cm) (20t 10x1x30cm)
5 788 Extention pipe 12x1,4x20cm (50t 14x1,6x20cm) slotted
6 788 Step pulley Hole 31mm # (20t 25mm) for bushing guiding
7 788 Hydraulic hand pump 700bar, 2step, 1.1L.Tank with hose and gauge
8 788 Transportbox Size26 # (50t /30) # (20t/ 24)

Optional:
9 788-000-0000 Puller bridge-set Width+depth: 20t=24cm/30t=30cm/50t=36cm
10 788- Separator plate Adj.-width: 15cm # 18cm # 20cm

EXAMPLE: PART NUMBER IDENTIFICATION: 20t=788-20 # 30t=788-030 # 50t=788-50-000

9/01
3-3-1
System prerequisites for your PC:

Windows 95 / 98 Windows NT 4.0
Pentium Laptop >90MHz >133MHz
RAM >16MB >32MB
Free disk space >20MB >20MB
Disk drive 3 1/2 31/2
Serial port COM 1/2 COM1/2

421-00-H0R01
421-00-H0R02 SOFTWARE GERMAN
421-00-H0R03 SOFTWARE ENGLISH
421-00-H0R04 AEB STARTER
14. Description of the fault codes for ERGO - Control EST-37
1. Introduction

1.1 Abbreviations


o.c. Open circuit
s.c. Short circuit
OP-Mode Operating mode
TCU Transmission control unit
EEC Electronic engine controller
PTO Power take off
1.2 ZF - Display

If a fault is detected, the display shows a spanner symbol (g) for a fault. The display shows the fault code, if the
gear selector is on neutral position.
If more than one fault is detected, each fault code is shown for about 1 second
421-00-H0R05 DISPLAY
421-00-H0R05 DISPLAY