KKS

KRAFTWERK KENNEZEICHEN SYSTEM

Identification System for Power Stations
VGB Associates
GB KKNPP QA
Scope of KKS
KKS serves to identify
Plants
Sections of Plants
Parts of equipment
According to
Task
Type and
Location
It is to be used by
Planning
Licensing
Construction and
O & M

GB KKNPP QA
Features of KKS
Uniform identification of all types of power
stations and processes
Capacity and detail for identification of all
systems
Interdisciplinary applicability
Non-language Based
Application in computer processing
GB KKNPP QA
KKS do not contain rules on;
Combination of code with other
identification systems
Methods of marking (like: in control rooms,
labeling of components and identification
of documents.
Open text abbreviations
Identification of redundancies
GB KKNPP QA
Type of codes
KKS has three different type of codes
1.Process-related code.
Process related identification of systems and items of
equipment according to their functions in mechanical, civil,
electrical, C&I engineering.
2.Point of installation code
Identification of points of installation of electrical and control
instrumentation devices in installation units. (cabinets,
panels, consoles etc..)
3.Location code
Identification of locations in structure, on floors and in rooms
and also of fire areas and topographical stipulations (surface
area grid).
GB KKNPP QA
Keys

KK2 LAC 20 AP 001 MT 01


Function key

Equipment Unit key

Component key
GB KKNPP QA
Type & Breakdown levels
Breakdown Level 0 1 2 3
Process Related
Total plant System
Equipment unit
Point of Installation Total plant
Installation Unit Space of Installation
Location Total plant Structure Room
Component
GB KKNPP QA
Prefix & break down symbol
Breakdown Level 0 1 2 3
Process Related
Total plant System
Equipment unit
=
Point of Installation Total plant
Installation Unit Space of Installation
Location Total plant Structure Room
Component
+
+
.
Prefix Breakdown symbol
GB KKNPP QA
Format of break down levels
KK1 1 XAV 30 M
G
F
0

A or N
A A A
Breakdown Level
A Roman alphabet excluding I and O
N Arabic Numerals
Designation of
data character
Data type
N
F
1
F
2
F
3
NN
F
N

A A
A
1
A
2
A
N
NNN A
A
3
B
1
B
2
AA NN
B
N
0 1 2 3
Sample code
AP 002 01
GB KKNPP QA
Classifying code elements
0 1 2 3
G
F
0

A or N
A A A
Breakdown Level
Function key, for F
1
/F
1
F
2
/F
1
F
2
F
3

Equipment unit key, for A
1
/A
1
A
2

Component key, for B
1
/B
1
B
2


Designation of
data character
Data type
N
F
1
F
2
F
3
NN
F
N

A A
A
1
A
2
A
N
NNN A
A
3
B
1
B
2
AA NN
B
N
Main group F
1
Group F
2
Sub group F
3

Main group A
1
Sub group A
2

Main group B
1
Sub Group B
2

Are non-project specific KKS keys
GB KKNPP QA
Numbering code elements
0 1 2 3
G
F
0

A or N
A A A
Breakdown Level
Code elements
G, F
0
, F
N
, A
N
, A
3
,and B
N
Designation of
data character
Data type
N
F
1
F
2
F
3
NN
F
N

A A
A
1
A
2
A
N
NNN A
A
3
B
1
B
2
AA NN
B
N
Numbering code elements


Are Project specific Numbering
GB KKNPP QA
1.Process related Identification
Plant System Equipment Component
G
F
0

=
A or N
A A A
Breakdown Level
Designation of
data character
Data type
N
F
1
F
2
F
3
NN
F
N

A A
A
1
A
2
A
N
NNN A
A
3
B
1
B
2
AA NN
B
N
Prefix No. for system code
Prefix


Systems classification as per
KKS key
System numbering
system/subsystem/sections of
plants
Equipment unit
classification
Equipment unit
numbering
Additional code for
equipment unit
Component
classification
Component
numbering
GB KKNPP QA
System code: Prefix Number
Plant
0
System
1
Equipment
2
Component
3
G
F
0

=
A or N
A A A
Breakdown Level
Designation of
data character
Data type
(N)
F
1
F
2
F
3
NN
F
N

A A
A
1
A
2
A
N
NNN A
A
3
B
1
B
2
AA NN
B
N
Prefix No. for system code
Prefix


Within parts of plant identified in break down level 0, this prefix applies to the
system classified by F
1
F
2
F
3
. This is NOT an alternative to F
N
or G
GB KKNPP QA
System code: main group examples
Plant
0
System
1
Equipment
2
Component
3
G
F
0

=
A or N
A A A
Breakdown Level
Designation of
data character
Data type
(N)
F
1
F
2
F
3
NN
F
N

A A
A
1
A
2
A
N
NNN A
A
3
B
1
B
2
AA NN
B
N
Main group F
1
Prefix


A - grid and distribution system
B - Power transmission
C - Instrumentation
D - Instrumentation, where CM to CT are insufficient
H Conventional heat generation
J Nuclear heat generation
GB KKNPP QA
Main groups - F1
A - grid and distribution system
B - power transmission and auxiliary power supply
C - instrumentation and control equipment
D - instrumentation and control equipment (for use only when the
function keys CM to CT are insufficient for identification)
E - conventional fuel supply and residues disposal
F - handling of nuclear equipment
G - water supply and disposal
H - conventional heat generation
J - nuclear heat generation
K - nuclear auxiliary system
L - water, steam gas cycle
M - main machine set
N - process energy supply for external users (e.g. district heating)
P - cooling water system



GB KKNPP QA
Main groups - F1 cont..
Q - auxiliary system
R - gas generation and treatment
S - ancillary system
T - blocked
U - structure
V- blocked
W - Steam for regenerative-energies
X - heavy machinery
Y - blocked
Z - workshop and office equipment

GB KKNPP QA
Main Groups A1
A mechanical equipment
B mechanical equipment
C direct measuring circuit
D closed loop control circuit
E analog and binary signal conditioning
F indirect measuring circuit
G electrical equipment
H sub assembly of heavy and main machinery
J Nuclear assembly

GB KKNPP QA
Main Groups - B1
- - electrical component
K - mechanical component
M - mechanical component
Q - instrumentation and control
component (non-electrical)
X - signal origin
Y - signal application
Z - gated signal

GB KKNPP QA
Sample code:
KK1 1XAV 30 AP 002 M 01
Plant System Equipment Component
G
F
0

=
KK1
X A V
Breakdown Level
(1)
F
1
F
2
F
3
30
F
N

AP
A
1
A
2
A
N
002
A
3
B
1
B
2
- M 01
B
N
1
st
set
Process related
Heavy machinery
No Additional code for
equipment unit
Electrical
No. 1
Steam turbine
Lubricant supply system
Section 30
Pump unit
No 002
Motor
Unit 1
Kudankulam
GB KKNPP QA
Sample code:
KK2 LAC 20 AP 001 MT 01
Plant System Equipment Component
G
F
0

=
KK2
L A C
Breakdown Level
F
1
F
2
F
3
20
F
N

AP
A
1
A
2
A
N
001
A
3
B
1
B
2
M T 01
B
N
1
st
set
Process related
Steam/Water/Gas cycles
No Additional code for
equipment unit
Mechanical
component
No. 1
Feed water
Feed water pump system
Section 20
Pump unit
No 001
Turbine
Unit 1
Kudankulam
GB KKNPP QA
2.Point of installation Identification
Plant Installation unit Installation space
G
F
0

+
A or N
A A A
Breakdown Level
Designation of
data character
Data type
N
F
1
F
2
F
3
NN
F
N

A (A)
A
1
A
2
A
N
(N) (N) N (A)
A
3
Prefix No. for installation unit
code
Prefix


Installation unit classification
as per KKS key
Installation unit numbering
subdivisions of installation unit
Installation space code
vertical subdivision (rows)
Additional code for
installation space
identification
.
Compulsory
Full stop


Installation space code horizontal
subdivision (columns)
GB KKNPP QA
Sample code:
+ KK1 CAB 12 . B 2
Plant Installation unit Installation place
G
F
0

+
KK1
C A B
Breakdown Level
F
1
F
2
F
3
12
F
N

B
A
1
A
2
A
N
2
A
3
I&C Automatic systems
Protective interlocks
Cabinets with protective
interlocks
Cabinet No. 12
Kudankulam
B2
CAB 11
.

B
A

C

1 2
CAB 12 CAB 13
1 2 1 2
D

GB KKNPP QA
Connection (Equipment Unit)
Sample code: UMA03 GP001:03
Plant SYSTEM CODE EQUIPMENT UNIT
G
F
0

+
KK1
U M A
Breakdown Level
F
1
F
2
F
3
03
F
N

G P
A
1
A
2
A
N
001
A
3
Turbine Building
Floor 3
Kudankulam
03
A/N

:
Connection
GB KKNPP QA
Connection (Installation space)
Sample code: BBA05.B2:27
Plant Installation Unit Installation Space
G
F
0

+
KK1
BBA
Breakdown Level
A A A

05
NN
B
A (A)

(N)(N)N

2
(A)

Main LV DB
Cubicle 5
Kudankulam
27
A/N

:
Connection
.
GB KKNPP QA
3. Location code
Plant Structure code Room code
G
F
0

+
(A or N)
A A A
Breakdown Level
Designation of
data character
Data type
(N)
F
1
F
2
F
3
NN
F
N

(A) (A)
A
1
A
2
A
N
(N) N N (A)
A
3
Prefix No. for structure code
Prefix


Structure classification as
per KKS key
Floor numbering (floors, stories,
platforms, elevations etc.)
Room classification
(R-Room,S-Fire area);
A2 omitted in numbered
room codes.
Additional code for
subdivision of room
number
Room numbering (number code)
GB KKNPP QA
3. Location code (coordinate)
Plant Structure code Room code
G
F
0

+
(A or N)
A A A
Breakdown Level
Designation of
data character
Data type
(N)
F
1
F
2
F
3
NN
F
N

(A) (A)
A
1
A
2
A
N
(N) N N (A)
A
3
Prefix No. for structure code
Prefix


Structure classification as
per KKS key
Floor numbering (floors, stories,
platforms, elevations etc.)
Room classification
(identification of rooms
and fire areas)
Additional code for
subdivision of room
number
Coordinate on abscissa
(alphanumeric)
Coordinate on ordinate (numeric)
GB KKNPP QA
Sample code:
+ UBA 12 R F1 61
Plant Structure Room
G
F
0

+
KK1
U B A
Breakdown Level
F
1
F
2
F
3
12
F
N

R F
A
1
A
2
A
N
1 61
A
3
Structure
Power transmission & Aux
power
Normal operation Power
supply building
Floor 12 (2 to 3m el.)
Kudankulam
F1
G1

51 D1
E1

41 61
GB KKNPP QA
Sample code:
+ UJA 10 R 002
R005
R007

R001

R002
R003
UJA 24
UJA 20
UJA 18
UJA 16
UJA 12
UJA 10
UJA 06
+ UJA 10 R 002
R002
KKNPP
DOCUMENT CODING

Coding System for Documentation
Designation
R01.KK.0.0.QA.WI.WD001
GB KKNPP QA
Features of coding
Uniform identification of any document
Simplified numeration by authors
Easy identification by the users
Automated retrieval of documents
GB KKNPP QA
KKNPP Doc. coding
0 1 2 3
A NNN A A KKS Code KKS Code
4
AA
5
AA
6
AA NNN
Functional system set
Document Type
Document mark/brand
Stage
Reg. Number
Organization code
Power plant
Unit, Building,
structure
GB KKNPP QA
Breakdown level - 0
R Document developed by Russian Side: E,g;
R01 Atomenergoproekt
R02 Gidropress
R03 LMZ
R28 Gidroproekt
R29 ASE
R30 Electrosila
R123 Siemens
R125 ABB
R130 Kalinin NPP

I - Document developed by Indian Side: E.g;
I01 - KK Site
I02 - KK Head Quarters



GB KKNPP QA
Breakdown level - 1
KK NPP Kudankulam


GB KKNPP QA
Breakdown level - 2
0 1 2
G
F
0

N
A A A N
F
1
F
2
F
3
NN
F
N

A
A
1
A
2
A
N
NNN
A
3
Unit Number
Building, structure, elevation
Room and its numbering
GB KKNPP QA
Breakdown level - 3
III
1 2
F
0

A A A N
F
1
F
2
F
3
NN
F
N

AA
A
1
A
2
A
N
NNN
Functional system and its
numbering
Plant item and its numbering
GB KKNPP QA
Breakdown level - 4
IV
AA(A)
Specialized mark
GB KKNPP QA
Breakdown level - 5
V
AA(A)(A)
Document type
GB KKNPP QA
Breakdown level - 6
VI
A A
Stage
- WD Working doc.
- PR - Draft
NNN
Registration Number
GB KKNPP QA
Sample Doc. code
R01.KK.0.0.QA.POKP.WD001
Works on QA
QA Programme during
designing
Working
Documetation
GB KKNPP QA
Sample Doc. code
R03.KK.2UMA.MAL.TM.OK.WD002
Unit 2, Turbine
building
Heat mechanic system
planning
Working
Documetation
Turbine drain
system
Main set of
working drawing
GB KKNPP QA
Sample Doc. code
R01.KK.1UJA.KUA.TM.OK.WD012
Unit 1, Inner
containment
Heat mechanic system
planning
Working
Documetation
Sampling system
Main set of
working drawing
Reg Number
GB KKNPP QA
Sample Doc. code
R01.KK.0UFC.FAA.TP.SO.WD106
New fuel storage
Common building
Solid fuel system
planning
Working
Documetation
Fresh Nuclear fuel
storage system
Spec. of item
Reg Number
GB KKNPP QA
Sample Doc. code
R01.KK.1.KTH.SR.PZ.WD002
Unit 1, document
covers several
building
Flow chart solutions
Working
Documetation
Active floor
drainage system
Explanatory note
Reg Number
GB KKNPP QA
Sample Doc. code
R01.KK.UMA10.0.KZ.OK.WD021
Turbine Building
el.0.00
Concrete structure design
Working
Documetation
Break down level
III not used.
Document covers
several functional
groups.
Main set of
working drawing
Reg Number
GB KKNPP QA
Sample Doc. code
R01.KK.0.0.OO.SOZ.WD001-02.05
Common works
Material
specification
Part Number 2
Book Number 5
GB KKNPP QA
Classifier of specialized marks
AB operation
AK heat monitoring and automatic control
DE road surveys
DM designing of brickwork
EE designing of electrical part, automation and
communication
ET electrical designing
FEA financial and economical aspects of the plant
FZ physical protection
GE geological surveys

GB KKNPP QA
Classifier of specialized marks cont..
GR soils
IM meteorological and aerological studies
IS seismological surveys
KK stone construction
KM designing of steel construction
MT mounting
OE organization of operation
PA fire fighting (automation)
QA works on quality assurance
WS designing of air supply
GB KKNPP QA
Classifier Of Document Types
AL album
CI drawing of item
DP list of original holders
ET Tag
FO log book
GC outline drawing
KKS documentation on KKS classification and coding
system
LBS list of buildings and structures
PKK quality assurance program

GB KKNPP QA
Classifier Of Document Types cont..
PS product passport
QAD quality assurance documentation
RE guide on equipment operation
RW welding instructions
SKM material specification
TB Tables
TQ weld quality control process charts
UC packing drawings
WS specification sheet
ZI SPTA list
WD Packages
WD Package Numbering
N NN N NN
Sample: 1 12 3 17
Contract No
Qrtr. No from
Jan 2002
Part of Design:
1 Diagrams
2 Civil (not hydraulic Engg)
3 Electrical and I&C
4 Hydraulic Engg
6 Process
Serrial No
General conditions
-Numbering increases towards the flow
direction
-Numbering starts anew, if one of the
preceding code element changes
-Assigned numerical code characters shall
not be changed in the process of designing
-All leading zeros must be written
-Numbering logic can be different for different
part of the project.

General conditions (contd..)
-Sector 0 is for power unit or common station
installations
-Power unit is coded with numbers starting
from 1
-Common station installations are coded with
0.

GB KKNPP QA
Code writing
The coding shall have space between sectors
in one, two or three lines,
e.g.:
- in one line:
1 JND20 AP001 MK01;
CCA03 GW001;
UMA10 AB001;
- in two lines:
1 JND20 CCA03 UMA10
AP001 MK01; GW001; AB001
in three lines: 1 JND 20
AP 001
MK01
GB KKNPP QA
If two or three types
of coding should be entered, each type
should be entered in the next line with a
prefix index:


=1 JND20 AP001
+ 10.12
+ UJA02 R003
GB KKNPP QA
Reserve codes may be applied upon
agreement with ASE and VGB Technical
committee (Germany):



If code remains unambiguous, sectors of
process related code in the ( ) can be
omitted



GB KKNPP QA
The code F
0
is applied for similar systems or
structures only
For designation of assignment for normal operation
systems and safety trains, Arabic numerals from 0 to
4 in F
0
sector of KKS code are used

in algorithm of
protections and interlocks


In the numerical code F
N
Numbering from
00 to 99 are used.

In the numerical code A
N
is applied for
assigning number to a structure. The biggest
number is 999.

GB KKNPP QA
During numbering of code group A
N
code R
shall be always available.

The numbering shall be plotted in Cartesian
coordinates.

For shafts and rooms that includes several
elevations, a three digit group coding is used.

3NN - transport shafts.
4NN cable shafts
5NN staircases
6NN - elevators

7NN Reactor cavities.
8NN process shafts
9NN ventilation shafts


GB KKNPP QA
Additional group of alphabetic code
A
3


is used for coding
- Pulse valves
- Pilot operated safety valves and PRDs
- Double drive of an equipment
- Multiple power supply
- Several measuring circuits with one
sensor
- Phases in electrical devices (ABC)
- Further separation of rooms


GB KKNPP QA
In the numerical code B
N
Numbering of
equipment parts and signals, from 01 to 99
are used.

Coding of electrical devices is allowed to be
carried out not only as per KKS but in
combination with GOST 2.710-81. In such
case the code characters are divided by /
symbol
F
1
F
2
F
3
NN A
1
A
2
NNN/ABCNN





GB KKNPP QA
Special Rules for Electrical & C&I

1. Shared Equipment for E and C&I
1. Transducers, Racks and Supports: as part of
Equipment
2. JBs & Penetrations: Building/Floor
3. Connections : Alphanumeric DIN 40719
4. Combined electrical & Control : CM- to CT- (with Fn if
required)
5. Cable :
1. classifying part- EQ. Destination closer to the front of
alphabets
2. Numbering NNNA or NNNN

GB KKNPP QA

Special Rules for Electrical Equipment

1. Transformers Systems for Transmission & Aux.
Transformers in Break down Level 1 and windings in 2
by GT
Numbering starting from HV side as per DIN 42513

2. Switchgears, Chargers, Inverters & Batteries
F1 = B, 1
st
character of Fn classifies, 2
nd
Cubicle No.

GB KKNPP QA

Special Rules for C&I Equipment

1. Measuring Circuits
1. Allocated to system where parameter is measured
A1=C for direct measuring
A1=F for indirect measuring (calculated values/gated )(DIN19227)

2. Analog & Signal Processing ckts.
1. For equipment specific : A1,A2 Receives the code of
Equipment unit concerned
2. For System specific : A1 = E, A2 according to function


GB KKNPP QA
For media preparation and processing systems, main
code G P & L
GB, GC, GD, GN, GR, PB, PF, PH, PK and LD
Same meaning of F
3


is used for coding
B - filtration
D Sediment
E Acid measuring
F Ion exchange
H Degassing
J Heating and dewatering
N Chemical supply
P regeneration and flushing
Q Softening
S- Sediment compaction


GB KKNPP QA
Cable Identification
Option 1
Process code Cable No
Voltage group
0 . Power Cable > 1kV
1. Power Cable up to 1V
2. C&I Cable >60V
3. -do-
4. C&I cable < 60 V
5. To . 9 -do-

number
Cable No Point of Inst code
(N)AAANN AANNN(A) N NN N
NAAANN.AN N NNN
Alphabet in special
e.g. in case of
parallel cables
Option 2
GB KKNPP QA
Cable from
Cable to Group Cable No
BBA02
6kV I/C feeder
BBT01 GT002
Aux Transformer
Power
>1kV
BBA0027
BBA08
6kV SWGR
LAC01 AP002
F.Water Pump
Power
>1kV
BBA0050
CHA12.BA112
Gen. prot cab
BBA03 CE002
Gen. loads
Control
>60V
BBA2121
BBA03 CE002
Gen.loads
CWQ03.AA024
Control room
Control
>60V
BBA2122
UMA07 GB001
JB
CDA14.HA130
Control interface
cabinet
Control
<60V
CDA5260
Example of cable Nos
GB KKNPP QA
EPs & Penetrations
Additional Information
Sector I Sector II
1
(A) AA(A)
2

N(NNN)
3
AA
1

2

N(N)
Function & Equipment
EP type
KKS
AAANNAANNN

Same as Document MARK
Type of
EP/Penetration
Number
Number
GB KKNPP QA
EPs & Penetrations
Additional Information
Sector I Sector II
1
G EM
2

24
3

1

2


Structure code (Building &
elevation)
KKS
UJA 27 BQ700
Same as Document MARK
Type of
EP/Penetration
number
GB KKNPP QA
Type of EP or Penetration

Penetration
S Sealed Penetration
G Stem Penetration
EPs
A EPs of Reactor cavity up to +17m
B EPs of internal wells
C EPs of cooling pond
D Pressurizer
F SGs
G RCPs
H ECCS
J - EPs of Reactor cavity above +17m
K Bubbler
L main coolant pipes


GB KKNPP QA
Special Rules
Mech Eqpt & Measuring Circuits
Equipment units are allocated to the system in
which they are installed
Measuring circuits are allocated to the system
where parameters are measured
Valves
Identified by AA in Level 2(irrespective of
type of actuation)
Safety valves allocated to the connected
system
GB KKNPP QA
Special Rules
Supports
Allocated to system or building
Building - when support shared by different systems
System when parts of support can be allocated to a
particular sysytem
Identified by BQ in Level 2
Supply systems F1 when serving several main groups
G Water supply & disposal
K Reactor auxiliary system
Q Auxiliary system
S Ancillary system
GB KKNPP QA
Special Rules

User (system)

Supply System
CODE Designation CODE Designation
L..
M..
Stem,water,gas
Main machine set
Q..
Aux system
common to L.. & M..
GB KKNPP QA
Special Rules
Supply systems F2, F3
when several systems F2 or F3 are connected to a particular supply
system following code letters are stipulated
V Lubricant supply system
W Sealing fluid supply system
X Fluid supply system for control &
protection equipment
GB KKNPP QA
Special Rules

User (system)

Supply System
CODE Designation CODE Designation
LA.
LB.
LC.
Feed water
Steam system
Condensate sys.

LW. Sealing fluid common
to LA..LB. & LC.
LAB
LAC
LAC
Feed water piping sys
Feed water pump sys
HP feed water heating
LAW Feed water sealing
system to LAB, LAC &
LAD
GB KKNPP QA
Special Rules for Civil Engg
F1 U
X Special structure
Y Bridge structure (galleries)
Z Ducting (tunnels)
GB KKNPP QA
Special Rules for Electrical Engg
B1 In Level 3 can contain
X Signal origin
Y Signal application
Z Gated signal
Closed loop control circuits
Identified according to controlled variable
And not on measuring circuits or control
element
GB KKNPP QA
Special Rules

Process- related system

Generic function key
CODE Designation CODE Designation
LA.
LB.
LC.
Feed water
Steam system
Condensate sys.
LY. Control & Protection
sys. common to
LA..LB. & LC.
LAB
LAC
LAC
Feed water piping sys
Feed water pump sys
HP feed water heating
LAY C & P sys. For feed
water system
common to LAB, LAC
& LAD
H..
L..
Heat gen. conventional
Steam, water, gas cycle
CJA Unit control common
to H.., L.. & M..
GB KKNPP QA
For More details
Refer:
Manual on working documentation;
R01.KK.0.0.QA.WI.WD001

And
Details regarding KKS coding
R01..0.0.OO.KKS.WD001


GB KKNPP QA
THANK YOU