Raw Material Pulp Making Stock Preparation Paper Making Finishing and Converting Distribution Process Flow Diagram Pulp Making Process Wood Trunks Debarking Chips Digester Pulp Bales Bleaching Tower Pulp Machine Pulp Types Virgin Pulp LBKP (Hardwood) Oak, poplar, birch, eucaliptus, accacia Short fiber, 1 mm Provides bulk, opacity, smoothness and formation NBKP (softwood) Mainly pine and spruce Long fiber, 3 mm Provides strength properties Recycled Pulp Mainly office, household and industrial waste paper Low in strength Used in recycled paper products Type of Pulps Based on source Type of Pulps Based on Pulping Process Refined pulp Chemicals Broke CHEMICALS Pulper Cleaners Refiner Blending Chest Screen To Paper Machine Stock Preparation & Approach Flow Filler : Calcium Carbonate Clay Titanium Dioxide Additives : Dyes Optical Brightening Agent Binders : Starch products Internal sizing agent Why Refining of Pulp Fiber before & after refining 1. Refining increases water holding capacity of fibers. 2. Helps in fiber to fiber bonding & formation. 3. Improves strength properties of paper Headbox Wire Press Part Pre Dryers Pope Reel Size Press Paper making Process Paper Machine Post Dryers Coating a paper enhances its optical characteristic whiteness and shade, gloss and smoothness and it also improves its printing behavior and produce more contrast in printed images Paper Coating Paper Finishing/Converting Rolls Wrapping Sheeting/Cutting Container Loading Pallet Palletizing Ream Packing