Presentation on summer industrial training

FROM: SUBMITTED TO:

SANDEEP RAJ ASSISTANT PROFESOR
ME-B UPENDRA YADAV



HEAVY ENGINEERING
CORPORATION LIMITED
It is one of India's oldest and largest engineering companies
. It is the biggest industry of its kind in Asia.
The company is engaged in the manufacture and supply of
capital equipments, machine tools and spares needed for the
core sector industries.
It has complete manufacturing set up starting from casting &
forging, fabrication, machining, assembly and testing - all at
one location backed by a strong design - engineering and
technology team.


MANUFACTURING UNITS
Foundry Forge Plant (FFP)
Heavy Machine Building Plant (HMBP)
Heavy Machine Tool Plant (HMTP)

FOUNDRY & FORGE PLANT
The installed capacity of the plant FFP: 44000 T of
casting and forgings.
The plant was established in collaboration with
SKODAEXPORT of erstwhile USSR and equipped with
facilities for melting, heavy and medium casting, all
types of forging and machining.
It manufactures medium and heavy castings/forgings
for coal, defence, railway power and other engineering
sector products.
It also manufactures rolls for hot rolling mill and cold
rolling mill of steel plant and crankshaft for railways



Some of the major facilities installed in
FFP plant are :


Arc furnaces of capacity 5t, 10t, 20t and 60t.
Vacuum arc degassing furnace of capacity 60t.
Hydraulic forge presses of capacity 6000t, 2650t, 1650t and 1000t.
3t hammer, a series of small free forgings hammers and die forging
presses.
Various ranges of machine tools including one lathe of 53m bed
length.
Low frequency induction hardening machine for CRM rolls (25 mm
depth).
Centrifugal casting facility for slender bushes (350 mm dia and 1m
long).
Horizontal and vertical mist quenching equipment for quality heat
treatment, producer gas & oxygen plant

HEAVY MACHINE BUILDING PLANT
The plant was established in collaboration with ROMASEXPORT of
erstwhile USSR and equipped with facilities for machining, gear
cutting, heavy structurals and heat treatment.
The plant comprises the following shops:-
1.Heavy Machine Shop
2.Medium and small machine shop
3. Reduction gear shop
4.Block of coke oven shop
5.Heat treatment and forging shop
6.Tools shop
7. Repair shop
8.Structural fabrication shop.

Some of the major facilities installed
in HMBP plant are as follows
Giant lathe (SOB:4 m, CD:20m)
CNC vertical turning and boring machine (job dia, 14m,
job weight 250t)
CNC plano milling machine (job size
3.5mx7mx2.5m,job weight 120t).
CNC Horizontal boring machine (200 mm spindle dia x
18 m col.travel)
CNC flame cutting machine (Max job size 25mx6.2m
upto 500 mm thick).
Gear cutting machine (max job dia 5m, max. module
40mm hobbing).

Important features of HMBP
The Plant has a fenced area of 5,70,000sq.m and
a floor area of nearly 2,00,000 sq.m.
It is well equipped with sophisticated machine
tools and handling equipments to undertake
manufacture of heavy machinery and equipment
of top quality.
. It is engaged in design and manufacture of
equipments and components for Steel Plant,
Mining, Mineral Processing, Crushers, Material
Handling, Cranes, Power, Cement, Aluminium,
Space Research, Nuclear Power etc..
HEAVY MACHINE TOOLS PLANT
The plant was established in collaboration with
SKODA of erstwhile, CSSR and equipped with
facilities for manufacturing heavy machine tools-
both conventional and CNC version.
It has also design and R&D wing manned with
trained and experienced engineers.
The plant is equipped with CNC machine tools,
conventional machine tools, induction hardening
equipment etc.
Important features of HMTP
HMTP is the most modern and sophisticated
of its kind in the country which produces
machine tools in heavier ranges.
. The Plant covers an area of over
2,13,500sq.m.
It designs and manufactures medium & heavy
duty CNC and conventional Machine Tools for
Railways, Defense, Ordnance factories, HAL,
Space and other strategic sectors.
Major Achievements

Over 550 thousand tons of equipment manufactured and supplied
to Steel Sector.
Significant contribution in setting up of Bokaro and Vizag. Steel
plant.
Equipment supplied for expansion of Bhilai Steel Plant.
Supplied to almost all the Steel plants of India.
Supplied over 580 Excavators (of 4.6 /5 /10 CuM capacity)
Supplied 12 numbers of 24 CuM Draglines.
Supplied over 10 numbers of Heavy Duty Gyratory 1500 TPH
crushers.
Manufactured over 300 numbers of Cranes.
Supplied over 900 Machine Tools.


Various Furnace facilities:

Melting Furnaces: IN NUMBERS
30T Electric arc Furnace 2

10T Electric arc Furnace 1

5T Induction Furnace 1

2T Induction Furnace 1

Secondary Refinement Furnaces:
60T Vacuum Arc Degassing unit 1

90T Vacuum Degassing unit 2

60T Ladle Furnace 1


Forging Facilities

6000T Hydraulic Press
2650T Hydraulic Press
1650T Hydraulic Press
1000T Hydraulic Press
3T/1.6T Hammer
Die Forging Units

1 no.
1 no.
1 no.
1 no.
2 nos.
(15T & 1600 Kg) 1 each

Heat Treatment Facilities

Low Frequency Induction Hardening M/c (50 Cycles)
Medium Frequency Induction M/c (1000 Cycles)
Nitriding Furnace
Thermal Stability Testing Equipment
Vertical & Horizontal Mist Quenching M/c
(Up to 50T & 18M long jobs)
Electric H/T Pit Furnace up to 18 m Depth
Bogies Type H/T Furnace up to 12mx 6m x 3.5m
Bogies Type H/T Furnace up to 19m x 4m x 3m
Electric Pit Furnace dia 2.5m

Machining Facilities
CNC Heavy Duty Gear Shaper
Pitch Dia Internal/External Gear 500 mm, Module Max 8mm
Gear Shaper (Speciality - Narrow Gap Herringbone gears)
Max. Dia 1800mm, Max. Module 18mm
Vertical Gear Hobbing M/C
Max Job Dia 5M, Module 50 mm, Max. Width of Job 2M
Horizontal Gear Hobbing M/C
Max Job Dia 5M, Module 40 mm, Max. Job Length 5.6M
Gear Grinding Machines
Max. Dia 1800mm, Max. Module 0.5mm to 16mm
Lathes:
Max. swing over bed 4M
Max. distance between centres 20M
CNC Vertical Turning and Boring M/c :
Max Job Dia 14M
Max Job weight 250T


Fabrication Facilities
CNC Flame Cutting M/c (Tanaka Make) Max. Job size 25M x 6.2M -
Up to 500mm thickness.

Plate Bending Machine for bending upto 80 mm plate
thickness(for 1000 mm wide.)

Pipe bending machine for pipes 63 mm diameter.

Edge Planning Machine

MIG & TIG welding.

Electro slag welding

Submerged arc welding machine
Contribution to Indian Railways
HEC is a regular supplier of
various Machine Tools including
Special Purpose Machine Tools
for different Railway Workshops,
Crank Shafts to DLW, Varanasi for
Diesel Locomotives.
Special Purpose Machine Tools
supplied to Railways are:
Surface Wheel Lathes
(Conventional and CNC version)
Under Floor Wheel Lathes
(Conventional and CNC version)
Axle Journal Turning &
Burnishing Machine
AREA OF BUSINESS

Steel Plant and equipment
Mining & mineral processing
equipment(coal,al,cu etc)
Machine tools
Power
Railway
Space research application
Defence
Cement
Atomic & nuclear power

HEC Future Plans

Castings/Forgings for nuclear power plant in the range
up to 500-1000 MW
Fabrication & Machining of various components
required for nuclear power plant in the range up to
500-1000 MW.
Manufacture of components like:
- Reactor Pressure Vessel
- Main Vessel/Inner Vessel
- Radiation Shield Assembly
- Turbine
- Shell Forging
- Various types of Nozzles etc.
REFERENCES
Handbooks and files of HEC
http://www.hecltd.com
http://www.hecltd.com/hec_achievements.html
http://www.hecltd.com/hec_jobs.html