Elastomers are any elastic polymer - Silicone Rubber - Butyl Rubber - Fluorosilicone Rubber Material selection dependent on application. Elastomerism allows for compact forms Easily manufactured - Molded - Formed in place. Design isolator to attenuate in shear if possible dependent on load area, thickness, and shear modulus.
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Introduction to Designing Elastomeric Vibration Isolators.pptx
Elastomers are any elastic polymer - Silicone Rubber - Butyl Rubber - Fluorosilicone Rubber Material selection dependent on application. Elastomerism allows for compact forms Easily manufactured - Molded - Formed in place. Design isolator to attenuate in shear if possible dependent on load area, thickness, and shear modulus.
Elastomers are any elastic polymer - Silicone Rubber - Butyl Rubber - Fluorosilicone Rubber Material selection dependent on application. Elastomerism allows for compact forms Easily manufactured - Molded - Formed in place. Design isolator to attenuate in shear if possible dependent on load area, thickness, and shear modulus.
Christopher Hopkins OPTI 512 08 DEC 2009 Introduction Why elastomers? Key design parameters Loading Configuration Spring rates Design considerations Steps to designing a simple isolator
Elastomers An eastomer is any elastic polymer Silicone Rubber Butyl Rubber Fluorosilicone Rubber Material selection dependent on application Ulitimate Loading Sensitivity to Environment Internal Properties Elastomeric Isolators Engineered properties can meet specific applications Modulus of elasticity Internal dampening Homogeneous nature allows for compact forms Easily manufactured Molded Formed in place Key Isolator Design Parameters Configuration Loading Spring rate Shear, Bulk, and Youngs modulus Geometry Ultimate strength Internal dampening Maximum displacement Simple Isolator Configurations Planer Sandwich Form Laminate Cylindrical Spring Rates Isolator spring rate sets system resonant frequency Ratio of resonant frequency to input frequency plus dampening control amount of isolation For an elastomer, spring rate is determined by Shape factor Loading: shear, compression, tension Material Properties: bulk, shear, and youngs modulus Transmissibility 0.1 1 10 0 0.5 1 1.5 2 2.5 3 T r a n s m i s s i b i l i t y
f r /f Transmissibility vs. Frequency Ratio = 0.01 = 0.05 = 0.1 = 0.5 Shape Factor Ratio of load area to bulge area Easy to calculate for simple shapes simply loaded Planer sandwich forms are simple Tube form bearings are more difficult, but can be approximated as a planer form Shear Spring Rate Design isolator to attenuate in shear if possible Dependent on load area, thickness, and shear modulus Shear modulus is linear up to 75%-100% strain Shear modulus for large shape factors is also effected by high compressive loads When aspect ratio exceeds 0.25 a correction factor is added to account for bending
Compression Spring Rate Designed properly, compression can provide high stiffness Depends on load area, effective compression modulus, and thickness Effective compression modulus Linear up to 30% strain Can be tricky to compute Tension Spring Rate Try to avoid having elastomeric isolators in tension Low modulus Can be damaged by relatively low loads Apply preload avoids this Easy to do for cylindrical isolators Must include correction to shape factor
Finding Modulus Many elastomers are listed with only with Durometer Shore hardness Ultimate strength (MPa or psi) Contacting manufacturer may be useful Perform tests Shear stress is 1/3 Youngs modulus as poissons ratio approaches 0.5 Use Gents relation between Shore A hardness and Youngs modulus (if you gotta have it now) Effective Compression Modulus, E c Dependent on shape factor, youngs modulus and bulk modulus Also know as the apparent compressive modulus As Poissons ratio approaches 0.5, E c may be separated into three zones depending on shape factor For large shape factors: E c bulk modulus For small shape factors: E c youngs modulus Transisiton zone for intermediate shape factors
Computing E c Gent provides a reference graph Hatheway found empirically that the transition zone is (E c /E)(t/D) 1.583 =0.3660 Can calculate E c or the simple case of a circular load area of diameter D and thickness t Find the break points First break point: (t/D) 1.583 = 0.366(E/E B ) Second break point: (t/D) 1.583 = 0.366 Compression Modulus vs. Shape Factor [Gent] 1 10 100 1000 0.0001 0.001 0.01 0.1 1 10 100 S t i f f e n i n g
R a t i o
E c / E
Thickness Ratio, t/D Stiffening vs. Thickness Ratio [Hatheway] Circular Cross Section, Eb=1.2 GPa, E=1.6 Mpa Laminate Isolator Shear modulus is not effected by shape factor (if aspect ratio is <0.25) Effective compression modulus strongly influence by shape factor Possible to design an isolator that is very stiff in compression and compliant in shear Cylindrical Isolator Shear Axial loading Torsion Compression Radial loading Shape factor calculation for compression Design Considerations What is being Isolated? What are the inputs? Are there static loads? What are the environmental conditions? What is the allowable system response? What is the service life?
Example Design Process for a Simple Isolator Single excitation frequency Circular cross section, planar geometery All other components infinitely rigid Low dampening Attenuation provided in shear
Design Process Specifications Mass, input vibration, required attenuation, max displacement Use transmissibility to determine resonance frequency and spring rate Find isolator minimum area (A) Total number of isolators and max allowable stress Select modulus (G)
Design Process (cont) Knowing area (A), modulus (G), and spring rate (k s ), calculate thickness (t) Calculate radius, verify aspect ratio < 0.25 to avoid bending effect Find static deflection Is static plus dynamic deflection < max allowable deflection? Find static shear strain Low strain reduces fatigue (<20%)
Conclusion Careful selection of parameters necessary to use methods presented. Can get complicated quick Low strains Low loads Try to stay clear of the transition zone between Youngs and the bulk modulus For multiple input frequencies, need to consider if dampening () is necessary May need to include considerations other than just isolation Stresses due to CTE mismatch References P. M. Sheridan, F. O. James, and T. S. Miller, Design of components, in Engineering with Rubber (A. N. Gent, ed.), pp. 209{Munich:Hanser, 1992) A. E. Hatheway, Designing Elastomeric Mirror Mountings,Proc. of SPIE Vol. 6665 (2007) Daniel Vukobratovich and Suzanne M. Vukobratovich Introduction to Optomechanical design A. N. Gent, On The Relation Between Indentation Hardness and Youngs Modulus, IRI Trans. Vol. 34, pg.46-57 (1958)