Definition critical condition Necessity Comparison of sub critical and super critical plants Types of boilers Drum type boilers Once through boiler Advantages of once through Conclusion
Coal-based power generation is still a fundamental part of energy supply throughout the world. Reliability, security of supply, low fuel costs, and competitive cost of electricity make a good case for coal-fired steam power plants. Applying proven state-of-the-art technology while striving for cost-optimal efficiencies are key customer requirements in any new power plant project. The efficiency of the power plant as one key value affects both the fuel costs and the amount of CO2 emitted to the environment. . As coal is more abundant in many parts of the world, coal prices are less volatile and more stable than natural gas prices. But largerCO2 emissions increase the need for more efficient coal- based power generation. Supercritical steam power plants meet notably the requirements for high efficiencies to reduce both fuel costs and emissions as well as for a reliable supply of electric energy at low cost. Recent developments in steam turbine technology and high- temperature materials allowed for significant efficiency gains. Introduction of the advanced technology has led to the current expansion of supercritical power plants worldwide. Therefore, In order to cope with the growing demand of Power with in India, a fundamental understanding of these power plants and implications are necessary. The aim of this report is to provide an analysis of plant and operational features of a Supercritical Power Plant along with impact of coal quality on operational issues
The power plant which operates above the critical condition is a SUPER CRITICAL POWER PLANT. In supercritical cycle, equipment is designed to operate above the critical pressure of water. Supercritical boilers are once- through where in the feed water enters the economiser and flows through one path and main steam exits the circuit. Critical condition is thermodynamic expression describing the state of a substance beyond which there is no clear distinction between the liquid and gaseous phase. Efficiency of the Rankine Cycle increases with increasing Turbine inlet Temperature and pressure.
Cycle efficiency of typical sub- critical plant is 38% whereas todays supercritical technology increases this to around 45-47% . Descriptio n Sub Critical Super Critical Full load pressure <190 atm >240 atm Flow in Water wall 2-phase 1-phase Cycle efficiency Base + 2 3 % Approx Fuel saving Base + 8 10 % Approx Boiler weight Base + 10 % Stages of reheat 1 2 Preferred Drum type Once-through type Natural Circulation Boiler Circulation through water walls by thermal-siphon effect.
Controlled Circulation Boiler At higher operating pressure (just below critical pressure levels), thermo-siphon effect supplemented by pumps to ensure safety of furnace wall tubes.
System generation essentially takes place in furnace water walls. Fixed evaporation end point-the drum. Steam-water separation takes place in the drum. Separated water mixed with incoming feed water and feedback to water wall lower drum by mean of boiler water circulating pumps (BWCPs). Once through forced flow through all sections of boiler (economizer, water walls & super heater). Feed pump provides the driving head. Suitable for sub critical & super critical pressure. Major difference from Drum type boiler:
Evaporator system Low load circulation system Separator
Low load circulation system:
The excess flow over the once-thru flow separated in separator.
Recirculated back to the boiler directly by the dedicated circulating pump.
Separator : Separates steam and water during the circulating mode operation.
Runs dry in once through flow mode.
Smaller in size compared to drum in a drum type boiler. Advantages :- Better suited for sliding pressure operation. Steam temperature can be maintained over wider load range under sliding pressure. Conservation of fuel resources. Shorter start up time. Improvement in Efficiency. Super critical power plant are the efficient plants to produce greater out put although it has some drawbacks but it is avoidable. It is a future model of power plant. www.wikipedia.org