SGT-800 Product Presentation en

SGT-800
Industrial gas turbine

Power Generation
Please address all correspondence to:

Siemens Industrial Turbomachinery AB; SE-612 83 Finspong; Sweden
Siemens Industrial Turbomachinery AB
Siemens Industrial Turbomachinery AB 2011. All rights reserved.
Page 1
No part of this document may be reproduced or transmitted in any form or by any means, including photocopying and
recording
without the written permission of Siemens Industrial Turbomachinery AB
SGT-800
E O IP
SGT-800 Industrial gas turbine
Contents
Main features, benefits and experience
Performance characteristics
Package design
Core engine design

Maintenance
Reference sites
Page 2

SGT-800
E O IP
Siemens range of Gas Turbines

SGT-800 47MW
State-of-the-art and innovative gas turbines

to meet todays and tomorrows energy needs
Page 3

SGT-800
E O IP
Simple and robust for reliable power generation

in the 47 MW-class
Page 4

SGT-800
E O IP

Features and benefits
High industrial gas turbine electrical efficiency
Dual fuel low emissions technology
Fuel changeover capability
Stable load rejection capability, <5%
overspeed
Low gas supply pressure, 27-30 bar(a)
High exhaust energy giving excellent
cogen/CC characteristics
Established onsite service concept
Page 5

SGT-800
E O IP

Features and benefits
Features
Resulting in
Excellent cogen/CC efficiency
Minimized fuel costs
Low NOx emissions with simple dual

fuel DLE technology
Low NOx emission without water

injection
Flexible maintenance concept onsite maintenance or modular

overhaul
Reliable operation
Predictable service costs
Robust industrial heavy duty design

Low gas pressure requirement
Page 6

SGT-800
E O IP
Fleet experience & Worldwide sales

Fleet Experience
Sales by Industry Segment

80
Service introduction year
= 1999
Units sold to date
= 131
Total fleet hours
> 1,300,000
Lead Package hours
> 70,000
30
Fleet Availability
98.2%*
20
Fleet Reliability
99.8%*
70
60
50
40
10
0
Utilities/IPPs
* AF/RF figures based on a 12 month rolling average
Worldwide Sales
Chemicals
Metals
Others
Simple
Cycle
Europe
Combined
Cycle
Latin America
Pulp & Paper
Sales by Application
Asia/Oceania
Middle
East/Africa
O&G/
Refineries
Cogeneration
North America
Russia
Page 7

SGT-800
E O IP

Installation locations
1 turbine
2 turbines
3-4 turbines
5-9 turbines
10+ turbines
Page 8

SGT-800
E O IP
Contents
Package design
Core engine design

Maintenance
Reference sites
Page 16

SGT-800
E O IP

Simple cycle performance - natural gas
ISO rating - base load
Pe
47 000 kW
S.H.C.
9 597 kJ/kWh / 9096 Btu/kWh
El. efficiency
37.5 %
Exhaust mass flow
131.5 kg/s
/ 289.9 lb/s
Exhaust temperature
544 C
/ 1,011 F
Page 17

SGT-800
E O IP

DLE combustion system capability
Burner type
Fuel
50-100% load
NOx @ 15% O2
50-100% load
CO @ 15% O2
Note
Gas burner
Natural gas
15 ppmv
5 ppmv
Dry
Dual fuel
burner
Natural gas
15 ppmv
5 ppmv
Dry
Diesel No.2
42 ppmv
5 ppmv
Dry
Emission Guarantees are issued separately

in each project, depending upon site
conditions, required load range and other
project specific data.
Page 18

SGT-800
E O IP

Performance
Factors that affect power output

include
SGT-800-47 Nominal Generator Output and Heat Rate for gas fuel
55
10.5
10.4
10.3
10.2
45
10.1
10
40
9.9
9.8
35
Heat Rate, MJ/kWh
Generator Output, MW
50
9.7
9.6
30
9.5
-40
-30
-20
-10
10
20
30
40
Inlet & exhaust system losses

Humidity
Fuel quality/type
Temperature
Altitude
Atmospheric pressure
Compressor Inlet Air Temperature, C
600
145
590
140
580
135
570
130
560
125
550
120
540
115
530
110
520
105
Exhaust Temperature, C
Exhaust Mass Flow, kg/s
SGT-800-47 Nominal Exhaust Mass Flow and temperature for gas fuel
150
510
-40
-30
-20
-10
10
20
30
40
Compressor Inlet Air Temperature, C
Page 19

SGT-800
E O IP

Cogeneration cycle
11.2 % losses
1-pressure HRSG
51.6 % process heat
Gas Turbine
37.2 % electricity
100 % fuel
Total Efficiency 88.8 %
Page 20

SGT-800
E O IP

Combined cycle
11.6 %
losses
Steam Turbine (condensing)
520 deg C
2-pressure HRSG
31 deg C
17.2 %
electricity
31 deg C
Gas Turbine
15 deg C
37.1 %
electricity
27 deg C
100 % fuel
34.1 %
losses
Total Efficiency 54.3 %

Page 21

SGT-800
E O IP
SGT-800
Steam Raising Capabilities for Gas Turbine

Co-Generation Plant
125
SGT-400
100
75
50
SGT-700
Unfired
Fired
SGT-600
150
SGT-500
175
SGT-100
SGT-200
SGT-300
Steam (tonnes/hr) [12 bar saturated]
200
25
0
0
10
15
20
25
30
35
40
45
50
Power (MWe)
Notes:
1. Steam values are indicative only. Actual values depend on site configuration
2. Firing to 850C only. Higher firing is available
Page 22

SGT-800
E O IP

Performance - combined cycle, natural gas
Condensing operation
Non - reheat, 1 x SGT-800
GT
ST
Auxiliaries
46 000 kWe
21 400 kWe
-900 kWe
Net total
66 500 kWe
Fuel
El. Efficiency
123 800 kJ/s

53.7
SCC-800 1x1
at ISO-conditions including losses
Page 23

SGT-800
E O IP

Performance - combined cycle, natural gas
GT
ST
Auxiliaries
Net total
Fuel
El. Efficiency
SCC-800 2x1
92 100 kWe
44 400 kWe
-1 400 kWe
135 100 kWe
248 300 kJ/s

54.4 %
at ISO-conditions including losses
Page 24

SGT-800
E O IP

Excellent combined cycle part load efficiency
Part Load Performance Combined Cycle

60
Efficiency, %
55
50
45
40
35
50
60
70
Base Load Power, %
80
90
100
Natural gas fuel
= LHV 46798 kJ/kg
Altitude (sea level) = 1,013 bar
Relative humidity = 60 %
Page 25

SGT-800
E O IP
Contents
Package design
Core engine design

Maintenance
Reference sites
Page 26

SGT-800
E O IP

General Arrangement
Combustion air
inlet filter
Exhaust
Enclosure
ventilation inlet
Enclosure
ventilation outlet
Fire suppression
cabinet
AC generator
Generator cooling
air inlet
Electrical and
Control module
Lube oil cooler
Page 27
Generator air
outlet

SGT-800
E O IP

Compact and flexible layout
Small footprint
Dimensions ~27x7 m
Auxiliary equipment on a separate
skid
Standardized
The layout is basically the same
for all applications
Page 28

SGT-800
E O IP
SGT-800 Standard reference plant

Combined Cycle Power Plant
Lead time reduction
Proven plant concept
Maintainability
improvement
Long standing relations
with key suppliers
Risk reduction
Availability increase
Page 29

SGT-800
E O IP
Contents
Package design
Core engine design

Maintenance
Reference sites
Page 30

SGT-800
E O IP

Designed for reliability
Simple and robust
1-shaft Gas Turbine
Single rotor with tilting pad

type bearings
Cold end drive
Bearing #1 (radial + thrust)
All welded compressor

rotor
Engine inlet
Annular cc with 30 dual fuel DLE burners
15 stage compressor
3 stages variable guide vanes
Bearing #2 (radial)
Annular combustor
Bolted 3-stage turbine
Maintainable
Modular design
On-site maintenance
Drive shaft to gear box
3 stage turbine
Engine exhaust diffuser
6600 rpm
Page 31

SGT-800
E O IP
Contents
Package design
Core engine design

Maintenance
Reference sites
Page 32

SGT-800
E O IP

Easy on-site maintenance
Modular build-up for easy
maintenance on site
No need for special
workshops maintenance
Gas turbine can be removed
on rollers through the sliding
door
Removable burners for short
and easy inspection
Vertically split compressor
casing
Page 33

SGT-800
E O IP

Maintenance Programme
Basic Maintenance Plan
Level "D"
Level "C"
Level "B"
Level "A"
Operation
Maintenance
10
20
30
40
50
60
70
80
90
100
110
120
Eq. Op. Hrs x 1000
Page 34

SGT-800
E O IP
SGT-800 Service in situ

Removal of the turbine module
Page 35

SGT-800
E O IP
Emergency back-up
24-hour telephone
support
Operation support
24/7 emergency phone
On-line remote troubleshooting
Remote Monitoring System
Emergency
gas generator
Emergency resources
Service engineers
Tools & spare parts
Core engine & modules
Service depots
Emergency store
Guaranteed mobilization time
Personnel - 24 hours
Tools, spares, engine & modules to site or to
international freight forwarder within 72 hours
Page 36

SGT-800
E O IP
Remote monitoring (STA-RMS)
Data collection
Decision Support
Reporting
Plant Data:
Operational Data
Diagnostics Experts
Team
Customer
Closed Loop
Service
Risk Mitigation
O&M support
Solutions /
Improvements
Trouble shooting
Page 37
FLEET INPUT

SGT-800
E O IP
Remote monitoring (STA-RMS)

Siemens' system provides...
our customer with a professional tool for optimisation of operation, i.e.
increased reliability and availability
built-in OEM knowledge
access to real and historic data
monitoring of performance
monitoring/trending and plotting of vibrations for analysis and diagnostics

a powerful tool for the continuous improvement process
the possibility of remote software upgrades without a site visit
Results in a way to optimise operation by storing, analysing and exchanging

information
Page 38

SGT-800
E O IP
Contents
Package design
Core engine design

Maintenance
Reference sites
Page 39

SGT-800
E O IP

Combined Cycle application
Riga SCC-800 x 2DH
Riga, Latvia
Combined heat and power plant
supplying electricity and district heating
for the city of Riga. Owned by
Latvenergo, the Latvian national
electricity company
Turn key delivery from Siemens including

two SGT-800's, steam turbine, two
supplementary fired HRSG, auxiliaries
and balance of plant
Handed over to customer on schedule
2005
Nominal power output 140 MW and up
to 150 MWth for district heating
DLE combustors operating on natural gas
Page 40

SGT-800
E O IP

Simple Cycle application
MMPA SGT-800 x1SC
City of Chaska, Minnesota, USA

SGT-800 in peaking application located in
City of Chaska, Minnesota, USA
providing power to the Minnesota
Municipal Power Agency
Remote monitoring by an energy services
company located 40 km from Chaska
Dual fuel combustors with DLE meets
the emission limits without water injection
In operation since 2002
Page 41

SGT-800
E O IP
Solution to worldwide customer demands

Simple and robust design for reliable
operation
Low emissions for environmental

compliance at full and part load
Excellent in combined cycle
Compact layout
Competitive life-cycle cost
Page 43

SGT-800
E O IP
Disclaimer
This document contains forward-looking statements and information that is, statements related to future, not past,
events. These statements may be identified either orally or in writing by words as expects, anticipates, intends,
plans, believes, seeks, estimates, will or words of similar meaning. Such statements are based on our current
expectations and certain assumptions, and are, therefore, subject to certain risks and uncertainties. A variety of factors,
many of which are beyond Siemens control, affect its operations, performance, business strategy and results and could
cause the actual results, performance or achievements of Siemens worldwide to be materially different from any future
results, performance or achievements that may be expressed or implied by such forward-looking statements. For us,
particular uncertainties arise, among others, from changes in general economic and business conditions, changes in
currency exchange rates and interest rates, introduction of competing products or technologies by other companies, lack
of acceptance of new products or services by customers targeted by Siemens worldwide, changes in business strategy
and various other factors. More detailed information about certain of these factors is contained in Siemens filings with the
SEC, which are available on the Siemens website, www.siemens.com and on the SECs website, www.sec.gov. Should
one or more of these risks or uncertainties materialize, or should underlying assumptions prove incorrect, actual results
may vary materially from those described in the relevant forward-looking statement as anticipated, believed, estimated,
expected, intended, planned or projected. Siemens does not intend or assume any obligation to update or revise these
forward-looking statements in light of developments which differ from those anticipated.
Trademarks mentioned in this document are the property of Siemens AG, it's affiliates or their respective owners.
Page 44

SGT-800
E O IP
Please address all correspondence to:

SE-612 83 Finspong
Sweden

No part of this document may be reproduced or transmitted
in any form or by any means, including photocopying and
recording without the written permission of Siemens
Industrial Turbomachinery AB
Page 45

SGT-800
E O IP

SGT-800 Product Presentation en

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

SGT-800 Product Presentation en

Uploaded by

Copyright:

Available Formats

SGT-800

Industrial gas turbine

Please address all correspondence to:

Siemens Industrial Turbomachinery AB 2011. All rights reserved.

SGT-800 Industrial gas turbine

Core engine design

Siemens Industrial Turbomachinery AB 2011. All rights reserved.

Siemens range of Gas Turbines

State-of-the-art and innovative gas turbines

Siemens Industrial Turbomachinery AB 2011. All rights reserved.

SGT-800 Industrial gas turbine

Simple and robust for reliable power generation

Siemens Industrial Turbomachinery AB 2011. All rights reserved.

SGT-800 Industrial gas turbine

Siemens Industrial Turbomachinery AB 2011. All rights reserved.

SGT-800 Industrial gas turbine

Excellent cogen/CC efficiency

Minimized fuel costs

Low NOx emissions with simple dual

Low NOx emission without water

Flexible maintenance concept onsite maintenance or modular

Robust industrial heavy duty design

Siemens Industrial Turbomachinery AB 2011. All rights reserved.

SGT-800 Industrial gas turbine

Fleet experience & Worldwide sales

Sales by Industry Segment

Service introduction year

Units sold to date

Total fleet hours

Lead Package hours

* AF/RF figures based on a 12 month rolling average

Pulp & Paper

Siemens Industrial Turbomachinery AB 2011. All rights reserved.

SGT-800 Industrial gas turbine

Siemens Industrial Turbomachinery AB 2011. All rights reserved.

SGT-800 Industrial gas turbine

Core engine design

Siemens Industrial Turbomachinery AB 2011. All rights reserved.

SGT-800 Industrial gas turbine

ISO rating - base load

9 597 kJ/kWh / 9096 Btu/kWh

Exhaust mass flow

Siemens Industrial Turbomachinery AB 2011. All rights reserved.

SGT-800 Industrial gas turbine

Emission Guarantees are issued separately

Siemens Industrial Turbomachinery AB 2011. All rights reserved.

SGT-800 Industrial gas turbine

Factors that affect power output

Heat Rate, MJ/kWh

Inlet & exhaust system losses

Compressor Inlet Air Temperature, C

Exhaust Mass Flow, kg/s

Compressor Inlet Air Temperature, C

Siemens Industrial Turbomachinery AB 2011. All rights reserved.

SGT-800 Industrial gas turbine

51.6 % process heat

Siemens Industrial Turbomachinery AB 2011. All rights reserved.

SGT-800 Industrial gas turbine

Steam Turbine (condensing)

Total Efficiency 54.3 %

Siemens Industrial Turbomachinery AB 2011. All rights reserved.

Steam Raising Capabilities for Gas Turbine

Steam (tonnes/hr) [12 bar saturated]