Professional Documents
Culture Documents
Pipes
With Applications to Electronics
Cooling
-- Widah Saied
Introduction
Things to be discussed:
Basic components
Advantages
Ideal thermodynamic cycle
Applications
Types
Heat transfer limitations
Resistance network
Wick design
Choosing the working fluid
Container design
Heat pipes in electronics cooling
Current research in electronics cooling
Basic Components
Adiabatic section
evaporator
condenser
wick
http://www.lightstreamphotonics.com/images/tech_orangecontainer_small.png
(Peterson,1994)
(Faghiri, 1995)
(Peterson,1994)
Thermodynamic Cycle
(Faghiri, 1995)
(Faghiri, 1995)
(Faghiri, 1995)
(Faghiri,1995)
Micro heat pipes- small heat pipes that are noncircular and use angled
corners as liquid arteries. Characterized by the equation: rc /rh1 where rc
is the capillary radius, and rh is
the hydraulic radius of the flow
channel. Employed in cooling
semiconductors (improve
thermal control), laser diodes,
photovoltaic cells, medical
devices.
(Peterson,1994)
Capillary pumped loop heat pipe- for systems where the heat fluxes are
very high or where the heat from the heat source needs to be moved far
away. In the loop heat pipe, the vapor travels around in a loop where it
condenses and returns to the evaporator. Used in electronics cooling.
(Faghiri, 1995)
Sonic limit- occurs when the vapor velocity reaches sonic speed
at the evaporator and any increase in pressure difference will not
speed up the flow; like choked flow in converging-diverging
nozzle. Usually occurs during startup of heat pipe.
Each limit has its own particular range in which it is important. However,
in practical operation, the capillary and boiling limits are the most
important. The figure below is an example of these ranges.
(Peterson,1994)
Actual performance curves, capillary limit and boiling limit, are the
limiting factors.
http://www.electronics-cooling.com/Resources/EC_Articles/SEP96/sep96_02.htm
Capillary Limit
(Peterson, 1994)
Capillary Limit
(Peterson, 1994)
Boiling Limit
The Boiling limit is due to excessive radial heat flux; all the other
limits are due to axial heat flux.
The maximum heat flux beyond which bubble growth will occur
resulting in dryout is given by:
(Peterson, 1994)
Boiling Limit
Resistance Network
(Peterson, 1994)
In certain applications the temperature difference between the evaporator and the
condenser needs to be known, such as in electronics cooling. This may be done
using a thermal circuit.
Resistance
Rw,a liquid-wick resistance in the adiabatic section
Rp,a axial resistance of the pipe wall
Rw,e liquid-wick resistance in the evaporator
Rw,c liquid-wick resistance in the condenser
Rp,e radial resistance of the pipe wall at the evaporator
Rp,c radial resistance of the pipe wall at the condenser
Order of Magnitude
104
102
101
101
10-1
10-1
Other resistances exist but most are small relative to the above
resistances.
The external resistances the resistances transferring the heat to and
from the heat pipe are also important in some cases.
(Peterson, 1994)
ln( d o / d i )
2L_ K eff
(Peterson, 1994)
Capillary Pressure
Capillary Pressure
Wetting angle
Water
Wetting liquid
Mercury
Non wetting liquid
http://cwx.prenhall.com/petrucci/medialib/media_portfolio/text_images/FG13_04.JPG
Capillary Pressure
Capillary Pressure
Pcap
R R
(Peterson,1994)
Capillary Pressure
(R I , R II ) min
Pcap
r
cos
2 cos
2
Pcap,max
r
(Peterson,1994)
Capillary Pressure
(Peterson,1994)
Wick Design
(Faghiri, 1995).
Wick Design
Wick Design
http://www.electronics-cooling.com/Resources/EC_Articles/SEP96/sep96_02.htm
(Peterson,1994).
http://www.cheresources.com/htpipes.shtml
(Peterson, 1994).
Container Design
(peterson,1994)
Container Design
Stresses:
(peterson, 1994)
Container Design
Typical materials:
Aluminum
Stainless steel
Copper
Composite materials
High temperature heat pipes may use
refractory materials or linings to prevent
corrosion.
(Peterson, 1994)
When designing a heat pipe, the working fluid, wick, and container must
function properly when operating together. For example, the working fluid
may not be wettable with the wick; or the fluid and container may
undergo a chemical reaction with each other.
(Peterson, 1994)
Working fluid/
material
compatibility.
(Faghiri, 1995)
(Peterson, 1994)
(Peterson, 1994).
(Peterson, 1994)
(Peterson, 1994)
(Peterson, 1994)
(Peterson, 1994)
(Peterson, 1994)
(Peterson, 1994)
Summary:
Heat pipes enable devices with higher
density heat dissipation requirements and
greater reliability.
Low cost
Proven alternative to conventional methods
of electronics cooling.
(Peterson, 1994)
Mesh number is defined as the number of openings per linear inch. (About,2006)
ja
T j Ta
Qc
1
Rtotal
Other discoveries:
Within the CPUs operating temperature
limit, the heat capacity of a micro heat pipe
is restricted by the heat sinks ability to
transfer heat through convection
Heat transfer not restricted by the capillary
limit.
The maximum heat transfer limit provided by the heat pipe, for the most part,
is not reached due to deficiencies in the heat sinks ability to transfer
heat through convection.
References