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CEMB 113
Lecturer : Siti Hidayah Abu Talib
INTRODUCTION
EXAMPLES ON BUILDING
MATERIAL
cement
Bituminous
material
aggregates
Steel
concrete
Timber
CEMENT
Introduction
Types of Cement
Portland Cement
Production
Composition
Characteristic
Test on cement properties
INTRODUCTION
Material which acts as a binding
substance
Materials that have characteristic
and property of setting and hardening
when mixed to a paste with water
Controlled chemical combination of
calcium, silicon, aluminum, iron and
small amounts of other ingredients to
which gypsum is added in the final
grinding process to regulate the
setting time of the concrete
TYPES OF CEMENT
HYDRAULIC
NON-HYDRAULIC
PORTLAND CEMENT
Name of Portland Cement was proposed and patented by
Joseph Aspdin in 1824
Commonly used cement for construction
Gray color used in concrete, mortar, plaster and grout
Mixed with lime : a paste called mortar, used in bricklaying or
construction of rubble masonry wall
Plaster : used to cover a brick wall or any masonry structure
USES OF CEMENT
mortar
plaster
concrete
grout
MANUFACTURING OF
CEMENT
PRODUCTION OF PORTLAND
CEMENT
Dry Process
Wet Process
MANUFACTURING OF
CEMENT
CHEMICAL CONSTITUENT OF
CEMENT
Chemical
Percentage
Average
Lime, CaO
60 - 65
63
Silica, SiO2
17 - 25
20
Alumina, Al2O3
38
6.3
0.5 6
3.6
Magnesia, MgO
0.5 4
2.4
Sulphur trioxide,
SO3
12
1.5
0.5 1.3
1.0
Fineness
Hydration of
Cement
Setting
Time
PHYSICAL
PROPERTIES
OF CEMENT
Compressive
Strength
Soundness
GLOSSARY
Setting time : Describe the stiffening of the
paste and involve 2 stages, i.e. Initial Set and
Final Set
False setting : abnormal premature stiffening of
cement
Flash set : Condition where no appreciable
heat is evolved and the remixing of cement
paste without addition of water restores
plasticity of the paste until it sets in the normal
manner and without loss of strength
Hardening : Strength of cement paste
TYPES OF CEMENT
Slight changes of chemical composition in cement production will change the
cement properties. Different type of cements are manufactured to meet
RAPID HARDENING PORTLAND CEMENT
Quick Setting
The early setting property is brought out by reducing the gypsum
content at the time of clinker grinding.
Required to be mixed, placed and compacted very early.
It is used mostly in under water construction where pumping is
involved.
Use of quick setting cement in such conditions reduces the
pumping time and makes it economical. Quick setting cement
may also find its use in some typical grouting operations.
Natural Cements
Naturally occuring cement rocks may be burnt and used as
natural cement
Various properties and quite different from OPC
Masonry Cement
Composed of PC clinker, limestone, gypsum and an air
entraining agent
Advantages : fattiness, high workability and retention of the
mixed water from the sucking action of bricks
Usage : masonry works
Expansive Cement
Cement of this type has been developed by using an
expanding agent and a stabilizer very carefully. Proper
material and controlled proportioning are necessary in order
to obtain the desired expansion.
Usage : prestressing and for setting right the damage due to
settlement
CLASSIFICATION OF
PORTLAND CEMENT
Cement type
I1
Use
General purpose cement, when there are no
extenuating conditions (OPC)
II2
III
IV3
V4
IA4
IIA4
IIIA4
1 Cements that simultaneously meet requirements of Type I and Type II are also widely available.
2 Type II low alkali (total alkali as Na2O < 0.6%) is often specified in regions where aggregates susceptible to alkali-silica reactivity are
employed.
3 Type IV cements are only available on special request.
4 These cements are in limited production and not widely available.
TESTS ON CEMENT
Field Testing
Laboratory Testing
Field Testing : Sufficient to conduct when used for
minor works.
1.
2.
3.
4.
5.
6.
Laboratory Test
Performed when cements will be used in important and
major works to confirm the requirements of Indian
Standard specifications with respect to its physical and
chemical properties.
Fineness test
Strength test
Soundness test
FINENESS TEST
The fineness of cement has an important bearing on the rate of
hydration and hence on the rate of gain of strength and also on the
rate of evolution of heat. Finer cement offers a greater surface area
for hydration and hence faster the development of strength.
Finer cement offers a greater surface area
sieving
Blaine Air permeability apparatus
Initial Setting Time : The time when the cement water paste
attains a certain degree of hardness is known as initial setting
time of cement. Initial setting time of ordinary portland
cement should be maximum 45 minutes according to the
British Standard
VICAT APPARATUS
SOUNDNESS TEST
Le-Chatelier Apparatus