Professional Documents
Culture Documents
Break-down
Corrective
Maintenance
Cost
Cost
Time
Maintenance at regular
intervals
Predictive
Maintenance
Problem detected before
predicted failure.
Maintenance planned ahead
Cost
Time
Time
Corrective Maintenance
- Break-down Maintenance -
Not
recommended
for critical
machines
Corrective Maintenance
leads to:
Secondary damage
Safety risk
Unplanned downtime
Unplanned maintenance
Cost
Product waste
Spares inventory
Time
Preventive Maintenance
- Time-based Maintenance
Not
recommended
for critical
machines
Cost
Time
Predictive Maintenance
Break-down
Recommended
for critical
Cost
machines
Time
Improves Productivity
Equipment Availability
Equipment Yield
Product quality
2.5
TEMPERATURE MONITORING
1.5
0.5
0
0
50
100
150
200
250
Classification of
Machines
Driving Machines
Electric Motors
Engines
Diesel
Gas
Turbines
Steam
Gas
Water
Hydraulic
Wind
Intermediate
Couplings
Flexible
Fixed
Cardan
Gears
Helical
Straight
Planetary
Belts
Driven Machines
Pumps
Compressors
Generators
Material Transportation
Paper Machines
Transport Rollers
Other
Steel Roller
Ship Propellers
Vehicles
etc.
Types of Monitoring
Type of monitoring
Fault
Oil anal.
Unbalance
Misalignment
Rolling bearing
Sliding bearing
Gears
Resonance
Cavitation
Bent Shaft
Elect. unbalance
Oil Whirl
Faulty belts
Dirt
Oil contam./wear rate
Lack of lubrication
1 = Well suited
x = Average
x
x
x
Acou.
x
x
x
x
x
1
x
Vibr.
1
1
1
x
1
1
x
1
1
1
x
1
Temp.
Strobo.
x
x
x
Shaft align.
x
x
1
x
x
1
1
x
x
x
What to Measure
Vibration
Temperature
Inexpensive transducers
Trust bearing problems.
Oil Analysis
Reciprocating machinery
Combined with Vibration
Fluid Pressure
Process monitoring
No early warning
Vibration standards
are guidelines
Just
Tolerable
Allowable
Just Tolerable
Allowable
Allowable
Good
Small
Machines< 15 kW
Group K
Good
15 kW<
Medium Machines
<75kW
<300 kW on special
foundations
Group M
Good
Large Machines
with rigid and heavy
foundations whose
natural speed exceeds
machine speed
Group G
45
28
18
11.2
7.1
4.5
2.8
1.8
1.12
1.71
0.45
0.28
0.18
Just Tolerable
10 times = 20dB
Not
Permissible
= 8dB
Not
Permissible
Not
Permissible
2.5 times
Types of Bearings
Journal Bearings
Stationary Signals
Relative Low Frequency
Displacement transducer