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CHEMICAL ADMIXTURES
Jahangir MIRZA
Visiting Faculty
Dept. of Civil Engineering
University of Engineering & Technology
Peshawar
April 2011
Admixtures
Used as an ingredient of concrete or mortar and
added to the batch immediately before or during
mixing
Two types:
Chemical admixtures (Special lecture):
Accelerators, retarders, water reducers, superplasticizers,
air entraining admixtures, anti-washout agents, etc.
Mineral admixtures:
Fly ash, slag, silica fume, rice husk ash, tires, bagasse,
sewer sludge, glass, natural pozzolans, bentonite, kaolin
Chemical admixtures
ACI Committee 212 lists 20 important purposes
Increase concrete plasticity without increasing
water content
Reduce bleeding and segregation
Retard or accelerate set time
Accelerate strength development rate at early ages
Reduce heat evolution rate
Chemical admixtures
Two types
Act immediately on cement-water
system by influencing water surface
tension and by adsorbing on cement
particles surface
Break-up into ionic constituents and
affect chemical reactions between cement
compounds and water minutes to hours
after addition
Chemical admixtures
Separate ASTM specifications
Air-entraining chemicals
ASTM 260 sets limits on the effect that a given
admixture under test may exert on bleeding, set
time, compressive and flexural strengths, dryingshrinkage, freezing-thawing resistance of concrete
compared to a reference air-entraining admixture
Chemical admixtures
Seven types
Surface-active chemicals
Surfactants
Air-entraining admixtures
Ingredient in concrete for entraining air (salts of wood
resins, proteinaceous materials and petroleum acids,
synthetic detergents, etc)
Water-reducing admixtures
Reduce mixing water quantity to produce concrete of
given consistency (salts, modifications, and
derivatives of lignosulfonic acids, hydroxylated
carboxylic acids, and polysaccharides, or any
combinations) (superplasticizers sulfonated salts
of melamine, or nepthalene formaldehyde
condensates).
Surface-active chemicals
Applications - air-entraining admixtures
Resist freezing-thawing cycles
Improve workability of concrete mixtures with less
cement and water, rough-textured aggregates, or
light-weight aggregates
Mass concrete and light-weight mixtures
Disadvantages
Overdose delay in cement hydration (renders
cement particles hydrophobic)
Large amount of entrained air loss in strength
Test series
cement
content
(kg/m3)
W/C
Slump
(mm)
Compressive
strength (Mpa)
7 days
28 days
A Reference
concrete (no
admixture)
300
0.62
50
25
37
A given dosage of a
water-reducing
admixture is added
with the purpose of:
B
Consistency increase
300
0.62
100
26
38
Strength increase
300
0.56
50
34
46
Cement saving
270
0.62
50
25.5
37.5
Source: based on P.C. Hewlett, in Concrete Admixtures: Use and Applications, ed. M. R. Rixon, The Construction Press, London. 197. p. 16. By permission of Longman.
Surface-active chemicals
Superplasticizers - 1970
High-range water reducers (HRWR) reduce water 3 4
times than normal water-reducing admixtures
Normally added up to 1% by weight of cement
Disperse cement particles in water accelerate hydration
rate accelerate setting and hardening
Water reduction up to 30%
Increase in compressive and flexural strength due to
reduction in W/C
Show higher early strength than reference concrete at same
W/C (Table)
High cement contents and low W/C (0.45) more rapid strength
development
Pre-cast concrete industry and faster removal of formwork
Superplasticizers
EXAMPLES OF HIGH EARLY STRENGTH MADE POSSIBLE BY USE OF SP ADMIXTURES
Test
cement
content
(kg/m3)
W/C
Slump
(mm)
1-day
3-day
7-day
28-day
360
0.6
225
10
21
32
45
360
0.45
225
20
35
43
55
360
0.45
30
16
28
37
52
Set-controlling admixtures
Retarding admixtures
Accelerating admixtures increase setting time
and strength rate development
Some chemicals
Retarders used in small quantities (0.3% by wt. of
cement)
Accelerators used in large dosage (1% by wt. of
cement)
Set-controlling admixtures
Set-controlling admixtures
Applications accelerating admixtures
Modify concrete properties cold weather
Expedite start of finish operations
reduce curing time and protection
Increase early strength development rate to permit
earlier forms removal and construction work
Permit more efficient plugging of leaks against
hydraulic pressures
Mostly CaCl2.2H2O 0.5 to 2.0% by weight of cement
(Fig. and Table 8.3)
70
60
50
10
40
14
30
19
20
No set
Set-controlling admixtures
Applications- retarding admixtures
Compensation for adverse ambient temperature hot weather
Permit proper placement and finishing
Overcome damaging and accelerating effects of hot
weather
Retarding admixtures
Control of setting of large structural units to
keep concrete workable elimination of cold
joints and discontinuities in large structural
units
Control of setting may prevent cracking of
concrete beams, bridge decks
Effect of addition of retarding and waterreducing admixtures (type D) table8.4
Maintaining concrete in workable condition for
longer periods table 8.5
Initial
Final
4.5
0.14
0.21
11.5
Water/cement
ratio
3-day
7-day
28-day
0.68
20.3
28
37
13
0.61
28
36.5
46.8
16
0.58
29.6
40.1
49.7
* According to ASTM C494, Type D admixtures - both retarding and water reducing
Source: Based on P.C.Hewlett, in Concrete Amixtures: Use and Applications, ed. M.R. Rixom,
The Construction Press, London, 1978, p. 18. By permission of Longman.
Test
Ambient
temperature
(oC)
1 hr
2 hr
3 hr
4 hr
5 hr
Control concrete
(no admixture)
20
127
89
76
57
38
32
20
127
127
114
102
57
Control concrete
(no admixture)
43
114
57
43
127
70
25
19
13
Source: Based on P.C Hewlett, in Concrete Admixtures: Use and Applications, ed. M.R. Rixom,
The Construction Press, London, 1978, p.18. By permission of Longman.
Admixture
Final
None
281
382
naphthalene
355
435
3
4
melamine
calcium lignosulfonate with
air-entraining depressant
350
625
440
770
calcium lignosulfonate
430
532
390
475